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5

– if the terminal discharges into a pathway or passageway

check that combustion products will not cause nuisance
and that the terminal will not obstruct the passageway;

– where the lowest part of the terminal is fitted less than

2 m (78 in) above  ground, above a balcony or above a
flat roof to which people have access, the terminal
MUST be protected by a purpose designed guard. Termi-
nal guards are available from Quinnell, Barrett, and
Quinnell, Old Kent Road, London. State model C2, (G.C.
Part No 382946);

– where the terminal is fitted within 850 mm (34 in) of a

plastic or painted gutter, or 450 mm (18 in) of painted
eaves, an aluminium shield  at least 1,500 mm (59 in)
long must be fitted to the underside of the painted sur-
face;

– the air inlet/outlet flue duct MUST NOT be closer than

25 mm (1 in) to combustible material;

– in certain weather conditions the terminal may emit a

plume of steam. This is normal but positions where this
would cause a nuisance should be avoided. 

2.4

VENTILATION REQUIREMENTS

Detailled recommendations for air supply are given in
BS5440:2. The following notes are for general guidance:
– it is not necessary to have a purpose provided air vent in

the room or internal space in which the appliance is
installed;

– if the boiler is to be installed in a cupboard or compart-

ment, permanent air vents are required for cooling pur-
poses in the cupboard or compartment at both high and
low levels.
Both air vents must communicate with either the same
internal room/space or be on the same wall to external
air. The following table gives the minimum effective
areas of the vents.

2.5

GAS SUPPLY

– The Local Gas Region should be consulted at the instal-

lation planning stage in order to establish the availability
of an adequate supply of gas.

– An existing service pipe MUST NOT be used without

prior consultation with the Local Gas Region.

– A gas meter can only be connected by the Local Gas

Region or by a Local Gas Region Contractor. 

– An existing meter should be of sufficient size to carry

the maximum boiler input plus the demand of any other
installed appliance. BS6891: 1988. The gas required for
the boiler is:
– 3.1 m

3

/h (109 ft

3

/h) for 

“SUPER 90”

;

– 3.6 m

3

/h (120 ft

3

/h) for 

“SUPER 102”

.

– The governor at the meter must give a constant outlet

pressure of 20 mbar (8 inwg) when the appliance is
running.

– The gas supply line should be purged. 

NOTE: Before purging open all doors and win-
dows, also extinguish any cigarettes, pipes, and
any other naked lights.

– The complete installation must be tested for gas sound-

ness.

– It is important to assure an adequate gas supply to the

appliance. No more than 3 m of 15 mm pipe should be
used. Where the supply exceeds 3 m the pipe should be
suitbly sized only reducing to 15 mm for the last 3 m
prior to the appliance.

2.6

ELECTRICITY SUPPLY

The appliance MUST be earthed. A mains supply of
230 V ~ 50 Hz single phase is required. All external
controls and wiring MUST be suitable for mains vol-
tage.

Wiring should be in 3 core PVC insulated cable NOT LESS
than 0.75 mm

2

(24 x 0.2 mm) to BS6500, Table 16.

Wiring external to the boiler MUST be in accordance with
current l.E.E. Wiring Regulations and local regulations.
The supply connection to the flying lead provided MUST be
made to a fused double pole switch, having a 3 mm (

1

8

in)

contact separation in both poles, serving only the boiler and
system controls.
The fuse rating should be as per the original instructions.
This connection should be readily accessible and be made
adjacent to the boiler (except in the case of bathroom instal-
lations for domestic boilers where the point of connection
to the mains MUST be outside of the bathroom).

2.7

EXTERNAL CONTROLS

If it is desired, a 24 V room thermostat may be wired to the
appliance between terminals 40 and 41 in the terminal pro-
vided. Refer to section 3.9.
The voltage between 

terminals 40 and 41 is 24 V

, hence

for satisfactory operation of the compensating resistor in
the thermostat it is necessary to use a 24 V room thermo-
stat.
A mains room thermostat can be used, but the compensa-
tor would not function correctly, hence the room tempera-
ture swing would be greater.

2.8

WATER SYSTEMS - GENERAL

– This appliance is designed for connection to sealed cen-

tral heating water systems.

– Check that the mains water pressure is sufficient to

produce the required D.H.W. flow rate, but does not
exceed the maximum D.H.W. pressure (table 4).
If necessary, a pressure reducing valve must be fitted to
the mains supply before the D.H.W. inlet connection.

2.9

REQUIREMENTS FOR SEALED 
WATER SYSTEMS

The heating system design should be based on the fol-
lowing information:

Position

Air from room

Air direct

of air vent.

int. space

from outside

cm

2

in

2

cm

2

in

2

HIGH LEVEL

293

48

147

24

LOW LEVEL

293

48

147

24

TABLE 7

Содержание SUPER 102

Страница 1: ...Super Combination Boilers installation and servicing instructions...

Страница 2: ......

Страница 3: ...INSTALLING THE BOILER 3 1 UNPACKING THE BOILER 9 3 2 FIXING THE WALL MOUNTING BRACKET 3 3 HANGING THE BOILER 10 3 4 FLUE AND TERMINAL PREPARATION 3 5 FLUE AND TERMINAL INSTALLATION 11 3 6 WATER CONNEC...

Страница 4: ...TION 8 3 FAN ASSEMBLY 8 4 MAIN BURNER 8 5 PILOT BURNER ASSEMBLY AND ELECTRODE 8 6 GAS VALVE 26 8 7 PRESSURE SWITCH 8 8 LIMIT THERMOSTAT 8 9 OVERHEAT THERMOSTAT 27 8 10 THERMISTOR C H OR D H W 8 11 IGN...

Страница 5: ...on 90 model If the wall thickness is less than 0 5 m 19 in the appliance can be installed from inside the room without access to the external wall although a wall liner is required This is available...

Страница 6: ...l capacity l gal 7 1 5 7 1 5 TABLE 3a Nominal boiler ratings 2 minutes after lighting for SUPER 90 MODE OUTPUT INPUT G C V BURNER PRESSURE kW Btu h kW Btu h mbar inwg CENTRAL HEATING RANGE 9 7 33 000...

Страница 7: ...n mm in mm in STANDARD FLUE KIT 745 29 1 4 620 24 1 2 650 25 1 2 WITH ONE EXTENSION KIT 1 560 61 1 2 1 435 56 1 2 1 465 57 3 4 WITH TWO EXTENSION KITS 2 375 93 1 2 2 250 88 1 2 2 280 89 3 4 1 4 HYDRAU...

Страница 8: ...be touched by a person using the bath or shower Attention is drawn to the requirements of the current I E E Wiring Regulations and in Scotland the electrical provisions of the Building Regulations ap...

Страница 9: ...g when the appliance is running The gas supply line should be purged NOTE Before purging open all doors and win dows also extinguish any cigarettes pipes and any other naked lights The complete instal...

Страница 10: ...ed system must only be filled by a competent per son using one of the approved methods shown in fig 6 The system design should incorporate the connections appropriate to one of these methods e the fol...

Страница 11: ...irculation an extra expansion vessel is required 2 9 3 Pressure and temperature gauge Separate pressure temperature gauge are located on the appliance facia panel 2 9 4 Safety valve A safety valve set...

Страница 12: ...W circuit within the casing of the appliance section 3 6 2 For specific information relating to fittings eg Showers washing machines etc suitable for connection in the D H W circuit consult the Local...

Страница 13: ...tisfied These minimum clearances are essential to provide access for servicing and are included on the wall mounting templates Open the paper wall mounting templates If a rear flue is to be used disca...

Страница 14: ...wall thickness is less than 0 5 m 19 in the flue air duct may be fitted without access to the outside wall provi ding that the optional wall liner kit is used This consists of a steel pipe 0 5 m long...

Страница 15: ...ength to be cut which is the wall thick ness X the clearance Y plus 155 mm 6 3 18 in All installations Cut the air duct square to the mark and remove all burrs and sharp edges Refer to fig 12 Hold the...

Страница 16: ...ms a good seal against the outside wall Fit the rubber sealing ring into the swaged groove in the air duct as shown in fig 13 Ensure that it is the correct way around 3 5 3 Connecting the duct assembl...

Страница 17: ...und and extend the pipe toensure that any discharge from the safety valve is safely routed to a drain The discharge pipe should be a minimum of 15 mm copper and should avoid sharp corners or upward pi...

Страница 18: ...W burner pressure is factory set and should not require adjusting If the burner pressure is low check that the appliance has not begun to modulate this will occur if the D H W flow rate is low If mod...

Страница 19: ...wrate by turning the restrictor nut on the divertor valve until a D H W temperature rise of approx 35 C is achieved This corresponds to the flowrates shown in table 4 turn off the tap remove the press...

Страница 20: ...he panel fig 19 Unscrew the 5 screws securing the combustion chamber front panel and remove the panel taking care not to damage the insulation Unscrew the spark electrode and withdraw Unscrew the pilo...

Страница 21: ...rder Check for gas soundness before fitting the outer case Ensure that all seals are correctly fitted and that the pressure sensing lines are correctly fitted as shown in figs 21 and 22 Ensure that th...

Страница 22: ...less than infinity there is a fault NOTE Should it be found that the fuse has failed but no fault is indicated a detailed continuity check i e by disconnecting and checking each component is required...

Страница 23: ...er PCB F1 fuse OK Is driver PCB F2 fuse OK Remove connector No 26 to 29 Does the fan start Replace C H thermistor Has pressure switch operated Replace F2 fuse Replace F1 fuse Does the relay K2 Driver...

Страница 24: ...Has pressure smoke switch operated Replace F2 fuse Clean or replace filter at inlet of divertor valve Replace driver PCB Is fuse F1 on driver PCB OK Replace driver PCB Check sensing pipe connections a...

Страница 25: ...21 7 INTERNAL WIRING DIAGRAMS AND VIEWS 7 1 FUNCTIONAL FLOW WIRING DIAGRAM Fig 23 a...

Страница 26: ...22 7 2 ILLUSTRATED WIRING DIAGRAM Fig 23 b...

Страница 27: ...e gauge 7 Temperature gauge 8 Divertor valve 9 Circulating pump 10 Burner manifold screws 11 Frost thermostat 12 C H thermistor 13 Collector hood 14 Sealed chamber 15 Air flue elbow 16 Pressure switch...

Страница 28: ...ump 10 Burner manifold screws 11 Frost thermostat 12 C H thermistor 13 Collector hood 14 Sealed chamber 15 Air flue elbow 16 Pressure switch 17 Fan 18 Limit thermostat 19 Heat exchanger 20 Pilot assem...

Страница 29: ...he heat exchanger as described in section 8 1 remove the side insulation panels followed by the rear panel re assemble in reverse order refill and recommission the system as described in section 4 8 3...

Страница 30: ...eturns to that pre viously adjusted isolate the mains electricity supply and reconnect push on the two 24 V modulation leads polarity is immaterial Restore the mains supply The appliance will light on...

Страница 31: ...he outer casing as described in section 5 1 Remove the two screws TCB M4 x 10 2 fig 14 and pivot the control box downwards then remove the two self tap ping screws 1 fig 14 and remove the control box...

Страница 32: ...bracket and pipe out of the appliance through the top Transfer the bracket and pipe to the new expansion ves sel and re assemble in reverse order Re pressurise and re commission the system as descri...

Страница 33: ...test the operation of the new clock Set it to the desired settings 8 25 TIME CLOCK OVERRIDE SWITCH Follow the procedure described for the Summer Winter switch section 8 18 8 26 FROST THERMOSTAT The f...

Страница 34: ...X 8226341886 1 60134 01 12 379 086 Overheat thermostat FIRT STB 901 1 A61732 00 12 397 597 Overheat thermostat RANCO LM7 P5041 alternative 1 61732 00 13 397 590 Limit thermostat ELMWOOD 52455R L085134...

Страница 35: ......

Страница 36: ...d d u u c c t t s s u u k k l l t t d d Jubilee Works Middlecroft Road Staveley Chesterfield Derbyshire S 43 3XN Tel 01246 471950 Fax 01246 281822 For service enquiries and boiler faults contact our s...

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