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IV374E Rev.03

Installation and user manual

Date of issue : 2016-09-06

Page 0 of 63 + FR

800-1280kVA UPS

INSTALLATION AND USER MANUAL

SAFEPOWER SPM

KEEP FOR FUTURE REFERENCE

for the entire life of the appliance

Содержание SAFEPOWER SPM

Страница 1: ...74E Rev 03 Installation and user manual Date of issue 2016 09 06 Page 0 of 63 FR 800 1280kVA UPS INSTALLATION AND USER MANUAL SAFEPOWER SPM KEEP FOR FUTURE REFERENCE for the entire life of the applian...

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Страница 3: ...an intelligent three phase in three phase out high frequency online UPS supplied to you by a company with years of designing experiences on UPS With excellent electrical performance perfect intelligen...

Страница 4: ...2 LBS installation 20 3 12 1 LCD setting 20 3 12 2 LBS cable installation 21 3 12 3 UPS installation 21 4 Operation 22 4 1 Operation Modes 22 4 2 Turn on off UPS 23 4 2 1 Restart procedure 23 4 2 2 Te...

Страница 5: ...starting it 3 Don t open or damage battery for the liquid spilled from the battery is strongly poisonous and do harmful to body 4 Please avoid short circuit between anode and cathode of battery otherw...

Страница 6: ...ipment 2 2 Functions and Features Digital control 19 inch standard cabinet 2 meter high cabinets are provided according to the user s requirement Modularized design High power density design The heigh...

Страница 7: ...rmer Distribution Panel SNMP Card Relay Contact Board etc Equip with Maintenance Bypass Switch for easy maintenance purpose Superior MTTR Meantime to repair Short shutdown time in maintenance Hot swap...

Страница 8: ...IV374E Rev 03 Installation and user manual Date of issue 2016 09 06 Page 6 of 63 FR 800 kVA cabinet Front View Front View No doors...

Страница 9: ...module 1 20 4 Fuse box 1 20 5 Bypass choke module 6 Communication module 7 Mains filter capacitor box 8 Mains filter capacitor breaker 9 I P switch 10 Lightning arrester 11 Bypass filter capacitor box...

Страница 10: ...opper bar 20 Mains input phase B copper bar 21 Mains input phase A copper bar 22 Bypass input phase C copper bar 23 Bypass input phase B copper bar 24 Input neutral copper bar 25 Bypass input phase A...

Страница 11: ...IV374E Rev 03 Installation and user manual Date of issue 2016 09 06 Page 9 of 63 FR 1280kVA cabinet Front View Front View No door...

Страница 12: ...Switch 37 Bypass Switch 38 Maintenance switch 39 Maintenance switch cover Remove cover UPS transfers to maintenance 40 O P Switch 41 72 Fuse box 1 32 73 Mains input phase A copper bar 74 Mains input p...

Страница 13: ...85 Battery negative copper bar 86 Grounding 87 Battery negative copper bar 88 Battery positive copper bar 89 Grounding 1 Communication panel fixed screw 2 Intelligent slot 1 insert SNMP card or Dry co...

Страница 14: ...e of issue 2016 09 06 Page 12 of 63 FR 3 3 UPS module appearance Front View Rear View Side View 1 Module left switch screw 2 Module right switch screw 3 Module fixed screw 4 handle 5 LCD display 6 INV...

Страница 15: ...ended to be installed Air filters are available at the front grills to be periodically mainteined if the UPS operates in a dusty environment The environment temperature around UPS should keep in a ran...

Страница 16: ...70 65 The UPS cooling is depending on fan so it should be kept in good air ventilation area There are many ventilation holes on the front and rear so they should not be blocked by any exotic obstacle...

Страница 17: ...n follow the shortest route possible WARNING FAILURE TO FOLLOW ADEQUATE EARTHING PROCEDURES MAY RESULT IN ELECTROMAGNETIC INTERFERENCE OR IN HAZARDS INVOLVING ELECTRIC SHOCK AND FIRE 3 8 Power cable c...

Страница 18: ...g arrangement must be in accordance with local and national codes of practice 3 9 Battery connection The UPS adopts positive and negative double battery framework total 40 optional 32 34 36 38 in seri...

Страница 19: ...mode Charger current could be adjusted automatically according to battery capacity selected All related settings can be done through LCD panel or monitoring software CAUTION Ensure correct polarity ba...

Страница 20: ...ews M5 at the positioning screw holes 4 Switch on the bypass switch mains switch and output switch accordingly 5 After the modules start up the system will detect the modules inserted automatically an...

Страница 21: ...s introduce the installation procedures specified to the parallel system 3 11 1 Cabinet installation Connect all the UPSes needed to be put into parallel system as below picture Make sure each UPS inp...

Страница 22: ...gh reliability of the control 3 12 LBS installation LBS system contains LCD set cable connections and UPS installation 3 12 1 LCD setting Set every UPS of the systems to be LBS Master or LBS Slave For...

Страница 23: ...ny one UPS of both master and slave system 3 12 3 UPS installation The whole system is showed below Parallel ID 01 Internal Module amount 05 Float Volt Revise 0 003 Parallel Amount 04 LBS Disable 520K...

Страница 24: ...power from the battery supplies the critical AC load There is no power interruption to the critical load The UPS will automatically return to Normal Mode when AC recovers Bypass mode If the inverter i...

Страница 25: ...STS Static Transfer Switch connected to the critical load to achieve Dual Bus configuration 4 2 Turn on off UPS 4 2 1 Restart procedure CAUTION MAKE SURE GROUNDING IS PROPERLY DONE Set the Battery Swi...

Страница 26: ...the MAINS to simulate utility failure the rectifier will turn off and the battery should feed the inverter without interruption At this time the LEDs of battery should be turned on Switch on the MAINS...

Страница 27: ...ry out steps 1 to 5 otherwise jump to Step 4 Open the cover of maintenance switch the UPS turns to bypass mode automatically Switch on MAINTANCE switch Switch off BATTERY switch Switch off the MAINS s...

Страница 28: ...TPUT switch The UPS shuts down WARNING Wait for about 5 minutes for the internal D C bus bar capacitors to be completely discharged 4 2 6 Startup procedure for parallel system Connect parallel cable i...

Страница 29: ...UPS 1 Touch LCD screen monitoring of all measured parameters UPS and Battery status and event and alarm logs 2 LEFT KEY turn left or scroll up 3 ENT KEY enter the items or ensure the select 4 ESC KEY...

Страница 30: ...1 08 00 Output Module Input Batt State Module01 Invert Voltage V 220 220 220 Invert Current A 0 0 0 Frequency HZ 50 Positive Bus Voltage V 390 Negative Bus Voltage V 390 Code 8000 8000 D800 8000 0000...

Страница 31: ...Next 1280KVA 23 05 2014 ID 01 08 00 Command Setting Record Version Work Mode Parallel System Voltage Level 220V System Frequency Level 50Hz Auto Turn on Enable Bypass Frequency Range 10 Bypass Volt Up...

Страница 32: ...ttery Test Buzzer Set Default Set 1280KVA 23 05 2014 ID 01 08 00 Setting Record Version Battery Test Buzzer Set Default Set 1280KVA 23 05 2014 ID 01 08 00 Setting Record Version Battery Test Buzzer De...

Страница 33: ...1280KVA 23 05 2014 ID 01 08 00 Setting Record Version Work Mode Single System Voltage Level 220V System Frequence Level 50Hz Auto Turn on Enable Bypass Frequence Range 2 Bypass Volt Upper Limit 10 Bac...

Страница 34: ...Frequence Level 50 Auto Turn on Enable Bypass Frequence Range 2 Bypass Volt Upper Limit 10 Back Bypass Volt Lower Limit 30 O P Volt Regulation 0 Next 1280KVA 23 05 2014 ID 01 08 00 Setting Record Ver...

Страница 35: ...ery Group 1 Single Battery Capa 100AH Boost Upper Limit Volt 2 31 Float Base Volt 2 25 Battery Protect Volt 1 70 Boost Charge Enable Back Boost Last Time 231 Min Max Charge Current 25A Next 1280KVA 23...

Страница 36: ...1 Min Max Charge Current 25A Next 1280KVA 23 05 2014 ID 01 08 00 Command Setting Record Version Single Battery Volt 12V Battery Number 20 Battery Group 1 Single Battery Capa 100AH Boost Upper Limit Vo...

Страница 37: ...uction CAUTION The display provides more functions than those described in this manual There are 16 interfaces available in the LCD display 1280KVA 23 05 2014 ID 01 08 00 Command Setting Record Versio...

Страница 38: ...oltage Frequency 08 Output B Output L2 Voltage Frequency 09 Output C Output L3 Voltage Frequency 10 Load A Load 11 Load B Load 12 Load C Load 13 Total Load Load 14 Temperature Internal temperature and...

Страница 39: ...IV374E Rev 03 Installation and user manual Date of issue 2016 09 06 Page 37 of 63 FR 2 Phase A L1 Input Frequency 3 Phase B L2 Input Frequency 4 Phase C L3 Input Frequenc 5 Bat Positive...

Страница 40: ...manual Date of issue 2016 09 06 Page 38 of 63 FR 6 Bat Negative 7 Phase A L1 Output Voltage Frequency 8 Phase B L2 Output Voltage Frequency 9 Phase C L3 Output Voltage Frequency 10 Phase A L1 Load Ca...

Страница 41: ...3 Installation and user manual Date of issue 2016 09 06 Page 39 of 63 FR 12 Phase C L3 Load Capacity 13 Total Load Capacity 14 Internal temperature and ambient temperature 15 Software version model 16...

Страница 42: ...when abnormal behavior s occur s 4 3 3 Monitoring module control panel Monitoring module control panel is at UPS top Through this control panel and LED the operator may monitor all measured datas UPS...

Страница 43: ...attery charging Bypass indicator Green Load on Bypass power Flashing Green Bypass not available out of normal range Static bypass switch short or broken fault bypass switch wiring fault bypass over cu...

Страница 44: ...arm Warning Buzzer LED 1 Rectifier Fault Beep continuously Fault LED lit 2 Inverter fault Including Inverter bridge is shorted Beep continuously Fault LED lit 3 Inverter Thyristor short Beep continuou...

Страница 45: ...econds Fault LED blinking 37 DC component over limit Once per 2 seconds INV LED blinking 38 Parallel Overload Once per 2 seconds INV LED blinking 39 Mains volt Abnormal Once per 2 seconds Battery LED...

Страница 46: ...itch parallel system is closed 28 Ext output switch opened The external output switch parallel system is opened 29 Ext output switch closed The external output switch parallel system is closed 30 Comi...

Страница 47: ...voltage 13 Input Neutral line missing If Input Neutral line is missing or disconnected while the UPS is in operation the UPS will generate Neutral line failure alarm and go into Battery mode 14 Batter...

Страница 48: ...elay fault Relay of parallel circuit must be turned on when the system are in parallel and the inverter is on If the relay of parallel circuit cannot be turned on correctly this unit should be shut do...

Страница 49: ...the network is unavailable In addition to the features of a standard NetAgent Mini NetAgent II has the option to add NetFeeler Lite to detect temperature humidity smoke and security sensors Thus maki...

Страница 50: ...20 230V 20 optional 10 15 240V 15 optional 10 Min voltage 45 optional 10 20 30 Frequency protection range 10 Icc 23kA 37kA Output Phase 3 Phase 4 Wires and Ground Rated Voltage 380 400 415Vac Power F...

Страница 51: ...ession Complies with EN62040 2 Comunication Interface RS232 RS485 Parallel SNMP card optional Relay card optional Environment Operating Temperature 0 40 Storage Temperature 25 55 Humidity 0 95 non con...

Страница 52: ...r off 1 3 5 7 9 B D F Rectifier current Limt xAxx xxxx 8 9 A B C D E F Input Power work on 4 5 6 7 C D E F Power by Input 2 3 6 7 A B C E F Battery Test 1 3 5 7 9 B D F Battery Charge xxAx xxxx 8 9 A...

Страница 53: ...F 1 3 5 7 9 B D F Output by Inv xxBx xxxx 8 9 A B C D E F Output by Bypass 4 5 6 7 C D E F Cue Interval Transfer 2 3 6 7 A B C E F Cue trun off System will be broken 1 3 5 7 9 B D F Cue trun off Paral...

Страница 54: ...9 B D F Discharge Thyristor failed xxCx xxxx 8 9 A B C D E F Charge Thyristor failed 4 5 6 7 C D E F Fan fault 2 3 6 7 A B C E F Fan Power fault 1 3 5 7 9 B D F DC Bus over voltage xxxC xxxx 8 9 A B C...

Страница 55: ...Fault 4 5 6 7 C D E F System not Sync to Bypass 2 3 6 7 A B C E F Bypass unable to trace 1 3 5 7 9 B D F Bypass Not Available xxxD xxxx 8 9 A B C D E F IGBT over current 4 5 6 7 C D E F Fuse broken 2...

Страница 56: ...A B C E F battery monitoring system connected 1 3 5 7 9 B D F system unregistered FF Monitoring Fx 8 9 A B C D E F Battery Falut from battery monitoring 4 5 6 7 C D E F Battery over temperature from b...

Страница 57: ...rly 3 Utility is connected but the UPS can not be powered ON Input power supply is not connected Input voltage low The input swith of the module is not switched on measure if the UPS input voltage fre...

Страница 58: ...beeps LCD display output short circuit The UPS output is in short circuit Make sure the load is not in short circuit then restart the UPS 12 The LED of the Module with RED light The module is not ins...

Страница 59: ...PC RS232 port and UPS RS232 port PC RS232 port UPS RS232 port Pin 2 Pin 2 UPS send PC receive Pin 3 Pin 3 PC send UPS receive Pin 5 Pin 5 ground Available function of RS232 Monitor UPS power status M...

Страница 60: ...ion between the Device s RS485 port and UPS RS485 port device RJ45 UPS RJ45 Description Pin 1 5 Pin 1 5 485 A Pin 2 4 Pin 2 4 485 B Available function of RS485 Monitor UPS power status Monitor UPS ala...

Страница 61: ...ature sensor RJ45 UPS2 BAT_T RJ45 Description Pin 1 5 Pin 1 5 TX Pin 2 4 Pin 2 4 RX Pin 7 Pin 7 12V Pin 8 Pin 8 GND Connection between the BAT_T box port and UPS2 s BAT_T port UHTWSC3 Temperature sens...

Страница 62: ...nstallation and user manual Date of issue 2016 09 06 Page 60 of 63 FR Appendix 7 Drycontact port definition Definition of port Drycontact RJ45 Description Pin 1 5 DRY_BP_S Pin 2 4 DRY_BP_O Pin 7 DRY_G...

Страница 63: ...of that module when pressed for more than 3 second the UPS also supports a remote emergency stop REPO A remote emergency stop switch Dry contact signal and normally open not provided can be installed...

Страница 64: ...ption Pin 1 5 Pin 1 5 LBS_BPSIDE_BC Pin 2 4 Pin 2 4 LBS_TRACE_BC Pin 8 Pin 8 GND Available function of LBS The output power of two or more UPS in non parallel system should be synchronized with each o...

Страница 65: ...IV374E Rev 03 Installation and user manual Date of issue 2016 09 6 Pag 63di 63 FR...

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