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Operator’s manual

HYDRAULIC SYSTEM DIAGRAM

CT LT 2 MOVEMENTS, FAST

Fig. 20
DDF

FLOW

DIVIDER

VRFC

FLOW

REGULATOR

VCP1

LIFT PRESSURE REGULATOR VALVE (max. 270 Bar)

VCP2

PLAY DETECTOR PRESSURE REGULATOR VALVE (max. 150 Bar)

CHECK

VALVE

VR1

CHECK

VALVE

VRF

SYNCHRONISER

VALVE

VSP

SAFETY

VALVE

HAND

PUMP

PIG

HYDRAULIC

PUMP

M MOTOR
GNT

COUPLING

FLT

INTAKE

FILTER

TFLT

CAP WITH BUILT-IN FILTER

CIL.LH

MAIN LIFT LH CYLINDER

CIL.RH

MAIN LIFT RH CYLINDER

CIL.PD LH

LH CYLINDER OF PLAY DETECTOR

CIL.PD RH

RH CYLINDER OF PLAY DETECTOR

CIL.M

FREE-WHEEL LIFT TABLE MASTER CYLINDER

CIL.S

FREE-WHEEL LIFT TABLE SLAVE CYLINDER

YV1

LH RUNWAY PROPORT. SLAVE SOLENOID VALVE FOR MAIN LIF

YV3

RH RUNWAY LOCKING MASTER SOLENOID VALVE FOR MAIN LIFT

YV12

LH RUNWAY LOCKING SLAVE SOLENOID VALVE FOR MAIN LIFT

YV5

OIL DRAIN S.V.

YV7

LT LIFT LOCKING SOLENOID VALVE

YV8

LT LIFT LOCKING SOLENOID VALVE

YV10

PLAY DETECTOR BLOCK S.V.

YV11

PLAY DETECTOR MOVEMENT SOLENOID VALVE

SCF

FIXED COMPENSATED THROTTLE

RF+R

FLOW

RECHECK

Содержание PSR 43 CT LT

Страница 1: ...O ELECTRO HYDRAULIC SCISSOR LIFT L VATEUR CISEAUX LECTROHYDRAULIQUE ELEKTROHYDRAULISCHE SCHERENHEBEB HNE ELEVADOR A TIJERA ELECTROHIDR ULICO MANUALE ISTRUZIONI 3 INSTRUCTION MANUAL 56 MANUEL D INSTRUC...

Страница 2: ...64 ELECTRICAL HOOK UP 70 SAFETY DEVICE SPECIFICATIONS 72 OPERATING PROCEDURES 74 COMMISSIONING 78 ROUTINE MAINTENANCE 78 LIFT USAGE 80 PLAY DETECTOR USAGE 81 EMERGENCY PROCEDURES 84 LAY OFFS 87 SCRAP...

Страница 3: ...cm2 Technical speci cations of xing devices type mechanical length 133 mm hole diameter 12 mm thread diameter M8 allowable traction load on concrete of class B25 390 kg weight of the electrical elect...

Страница 4: ...58 Operator smanual 1 1312 250 4650 88 6300 2090 240 4842 1924 84 1420 450 400 1000 630 800 1020 Stand 900 380 300 1420 2100 500 1209 630 143 960 90...

Страница 5: ...57 95 to 40 C LIFT MODEL DESCRIPTION Fig 2 Main lift components 1 Base 2 Inside scissors element 3 Outside scissors element 4 Runway structure 5 Vehicle stop barrier 6 Play detector version with PLAY...

Страница 6: ...he following information about your lift will be found on its nameplate Lift type Serial number Capacity max kg Power supply voltage Max power absorption A Motor power kW Phases Frequency Hz INTENDED...

Страница 7: ...rear or vice versa with the vehicle s wheels placed at least 300 mm from the end of the runway Thereforethemaximumusefulloadfraction 2866kgperaxleofthevehiclecorresponding to 2 3 of the maximum capac...

Страница 8: ...sure there are no risky conditions while the equipment is being operated in case of malfunctioning stop the machine at once and consult the technical support service of the authorised dealer Standing...

Страница 9: ...ese materials to the speci c collection centres if they are pollutant or not biodegradable INSTALLATION AREA The machine installation requires a usable space of min 4 060 x 7 760 mm g 5 From the contr...

Страница 10: ...the lift on the ground suitable slings or chains must be used g 6 Once the exact position of the lift has been established place the control unit The stand ard positioning is the one shown in gure 7...

Страница 11: ...model produced by other manufacturers 3 Torque wrench with maximum setting at least 25 Nm Make sure that the concrete belongs to a Rbk resistance class greater than 250 kg cm to a minimum depth of 140...

Страница 12: ...e warranty to become null and void WARNING When choosing the installation site current regulations on safety at work must be complied with WARNING The vehicle lift may only be installed indoor or cove...

Страница 13: ...cover 3 Extract the hydraulic pipes under the main lift runways 4 Remove the hydraulic plugs from the hydraulic control unit unions 5 Connect the hydraulic lines to the control unit matching the numbe...

Страница 14: ...68 Operator smanual 8_1...

Страница 15: ...oor by unscrewing the 4 xing screws 2 Extract the pneumatic pipes under the main lift runways 3 Connect the pneumatic pipes to the pressure regulator by following the numbers indicated in gure 9 4 Con...

Страница 16: ...e rated voltage speci ed on the data plate The user must slT A PLUG THAT RESPECTS THE CURRENT REGULATIONS ONTO THE POWER SUPPLY CABLE sCONNECT THE MACHINE TO ITS OWN ELECTRICAL CONNECTION lTTED WITH A...

Страница 17: ...the black wire with cap to electrical system PE ground terminal 6 Connect the wire marked X17 L to the connector X17 on the electronic control board Connect the black wire with cap to electrical syste...

Страница 18: ...of hydraulic line failure or a blow out in the circuit Therefore this very important device must always be kept in perfect ef ciency and any tampering or removal is forbidden It is pneumatically oper...

Страница 19: ...ase of misalignment between the runways read the Chapter Indicators and audible signals The device does not cover the runways of the built in lift table Anti crushing safety the control board stops th...

Страница 20: ...lue 8 Safe parking button Free wheel lift table quick positioning 9 FREE WHEEL LIFT TABLE up button LT 10 FREE WHEEL LIFT TABLE down button LT 11 Power on led indicator orange 12 Led indicator OK gree...

Страница 21: ...if the button is pressed directly the lift begins to descend but without raising the pawls of the mechanical safety devices and the built in lift table will remain held on the mechanical safety device...

Страница 22: ...decrease value 7 function button increase value 8 NOT APPLICABLE 9 NOT APPLICABLE 10 NOT APPLICABLE 11 Power on led indicator orange 12 Led indicator OK green 13 Led indicator ALARM1 red 14 Led indica...

Страница 23: ...seconds to disengage the mechanical safety device and then starts to descend 4 LIGHT BUTTON By pressing this button the lighting system lights turn on off OPTION 5 F BUTTON Allows the button second fu...

Страница 24: ...and void ROUTINE MAINTENANCE WARNING The Spare parts handbook does not authorise the user to carry out work on the machine with the exception of those operations explicitly described in the operator...

Страница 25: ...h the instructions given below Cleaning and maintenance operations must be carried out in conditions of maximum safety setting the lift in a mechanically safe position Turn the master switch to zero 0...

Страница 26: ...e padlock from the master switch and switch on the machine press theSafeParkingbutton 1 Theliftstartstodescendimmediately keepingthemechanical safety devices lowered keep the button pressed until the...

Страница 27: ...the established pressure of the same type and uniformly worn b position the vehicle with the front axle and centred on the mobile plates c by pressing the brake pedal an operator on the vehicle must b...

Страница 28: ...torch is different for the 2 and 6 movement play detectors 2 MOVEMENT PLAY DETECTOR Button P1 turns the spot lamp on Button P2 actuates movements of the plates from the initial position to the end po...

Страница 29: ...l position to the end position along the XY axis P4 Pause Stops plate movement and holds plates in current position Function not currently implemented P5 Lamp on off Release button P1 to allow the pla...

Страница 30: ...hanical safety device remains engaged tighten the handwheel C located on the right hand side of the base block on solenoid valve YV3 for the RH runway or YV4 for the LH runway see gure17 Operate the m...

Страница 31: ...UK Operator smanual 85 YV6 A PM B1 YV5 B2 YV3 YV4 17 YV4 YV3...

Страница 32: ...alve YV5 Turn the adjuster screw B2 of the solenoid valve anticlockwise 5 undo cap D of hydraulic solenoid valve YV7 or YV8 and press and hold button C on solenoid valve YV7 YV8 IMPORTANT make progres...

Страница 33: ...sposed of properly at the end of its life This prevents the inappropriate dis posal of the substances which this product contains or the improper use of some of them from having hazardous consequences...

Страница 34: ...l sand or any other absorbent mate rial The contaminated zone must be degreased with solvent taking care not to allow vapours to form or stagnate and the residual material from the cleaning process mu...

Страница 35: ...ARM1state 4 Itispossibleto ndoutwhichbuttonhasbeenpressed orwasjammedindownposition during the initial test by pressing them all in sequence Pressing any button which was not pressed or stuck during t...

Страница 36: ...arily disabled to warn the operator of a malfunc tion or hazard There are different alarm conditions each of which is associated with a different type of signal All possible alarm conditions are descr...

Страница 37: ...TRANSDUCER CON NECTIONS CONTACT TECHNICAL SUPPORTIFTHEPROB LEM PERSISTS ALARM4 NOT USED ALARM5 FAST FLASHES FAST FLASHES OFF U N C A L I BRATED A05 UNCA LIBRATED MAIN LIFT HAS NOT BEEN CALI B R AT E...

Страница 38: ...oo low oil level Add oil until the regular maxi mum level as speci ed in the operator s manual is obtained Motor stops while ascending after repeated lifting cycles Thermal protection interven tiondue...

Страница 39: ...and check that the pilot light white illuminates Then press and hold the start button for a few seconds and check that the motor turns in the correct direction if the motor starts but the lift does n...

Страница 40: ...LT REG P PRESSURE REGULATOR max 10 BAR CIL 1 CYLINDER OF LH MECHANICAL SAFETY DEVICE FOR MAIN LIFT CIL 2 CYLINDER OF RH MECHANICAL SAFETY DEVICE FOR MAIN LIFT CIL 3 CYLINDER OF LH MECHANICAL SAFETY DE...

Страница 41: ...UK Operator smanual 95 19 1 5 3 2 4 YV9 YV6...

Страница 42: ...LATE LOCKING VALVE YV6 MECHANICAL SAFETY DEVICE SOLENOID VALVE YV8 MECHANICAL SAFETY DEVICE SOLENOID VALVE FOR LT REG P PRESSURE REGULATOR max 10 BAR CIL 1 CYLINDER OF LH MECHANICAL SAFETY DEVICE FOR...

Страница 43: ...UK Operator smanual 97 19_1...

Страница 44: ...LIFT LH CYLINDER CIL RH MAIN LIFT RH CYLINDER CIL PD LH LH CYLINDER OF PLAY DETECTOR CIL PD RH RH CYLINDER OF PLAY DETECTOR CIL M FREE WHEEL LIFT TABLE MASTER CYLINDER CIL S FREE WHEEL LIFT TABLE SLAV...

Страница 45: ...UK Operator smanual 99 YV12 VCP1 YV8 CIL LT DX YV7 CIL LT SX VCP2 YV10 YV11 20...

Страница 46: ...MAIN LIFT LH CYLINDER CIL RH MAIN LIFT RH CYLINDER CIL PD LH LH CYLINDER OF PLAY DETECTOR CIL PD RH RH CYLINDER OF PLAY DETECTOR CIL M FREE WHEEL LIFT TABLE MASTER CYLINDER CIL S FREE WHEEL LIFT TABL...

Страница 47: ...UK Operator smanual 101 20_1 YV12 VCP1 VCP2 YV7 YV8 CIL LT SX CIL LT DX YV10 YV11 YV13...

Страница 48: ...NTROL M1 M1 HYDRAULIC POWER UNIT MOTOR QS1 MASTER SWITCH S1 MOTOR TEMPERATURE SENSOR M1 TC1 150VA TRANSFORMER XS1 ELECTRIC PLUG AND SOCKET NOT INCLUDED YV1 LH RUNWAY PROPORT SOLENOID VALVE SLAVE FOR M...

Страница 49: ...UK Operator smanual 103 21...

Страница 50: ...104 Operator smanual 21_1...

Страница 51: ...UK Operator smanual 105 21_2...

Страница 52: ...h 5 to OFF 5 Move the lift to the CAL 0 point lowered completely to the oor then press the button on the board 6 Move the lift to the CAL1 point rst tooth from bottom then press the button on the boar...

Страница 53: ...closed thenpressthebuttonontheboard 5 1 Move the lift to the CAL LT 1 point lift table opened and mechanical safety device in proximity of the last tooth on the top and then press the key P1 on card 6...

Страница 54: ...108 Operator smanual Notes...

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