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BPS – K – 3.0 – 6.0 

Sherpa

Autodiagnostik

 page: 21 

7. 

Operation 

7.1 

Safety 

7.1.1 

Safety Devices 

-  The lockable main switch can also be used as an emergency off-switch 
-  automatic button with pre-selection for a manual or an automatic start of the test stand

Automatic start of the test stand: 

In the automatic operating mode, both sensor rolls must be 

pushed down at the same time within 3 seconds, then the test stand starts with a time delay of 
about 5 seconds. The test stand can be set in such a way that both rollers start at the same time 
or consecutively with a time delay. 

Automatic start-up monitoring: 

The test stand detects wheels which turn with difficulty or which 

are  locked  up  and  automatically  shuts  down  after  the  test  has  been  started.  After  about  5 
seconds the test stand attempts to start again. The reason for wheels which rotate with difficulty 
or are locked up can be an engaged gear, a pressed brake pedal, an actuated parking brake, an 
all-wheel drive system or a defect on the brakes, bearings or else. If the test stand shuts down 
again,  the  vehicle  must  be  driven  out  of  the  set  of  rollers  and  the  reason  for  the  difficulty  of 
rotation must be inspected.

Automatic standby-mode switch-off: 

If the test stand has started and no braking test has been 

carried out for a longer period of time, the test stand automatically switches to manual mode. 

Automatic  slip  switch-off:

  The  sensor  rolls  monitor  the  difference  in  the  speed  of  rotation 

between  the  wheels  and  the  drive  rollers.  If  a  certain  slip  value  is  exceeded,  the  test  stand 
automatically shuts down. The slip limit is adjustable. The parameterization of this value is only to 
be carried out by the authorized service personnel.  

-  The test stand also automatically shuts down if the load on the driving engines becomes too high 

and the input speed drops under the pre-set slip value. 

Automatic  restart: 

In  the  automatic mode,  the  test  stand  is  switched  on  again  each  time  after 

the sensor rolls have been pushed down for about 5 seconds.

Automatic  shut-down  after  the  vehicle  left  the  test  stand: 

If the  vehicle  is driven  out  of  the 

test stand and the sensor rolls move upwards, the test stand automatically shuts down. 

Automatic  auxiliary  drive-off  system: 

If  the  test  stand  is  driven  by  the  drive  wheels  of  the 

vehicle  and  hence  the  test  speed  of  the  test  stand  is  exceeded,  the  electric  motors  of  the  test 
stand  are automatically  engaged. This prevents the rollers of the test stand from over-speeding 
and makes it easier for the vehicle to be driven out. Additional power of the motors is provided in 
all modes of operation, as long as the test stand is active and is connected to the power supply. 

7.2 

Operating Elements 

7.2.1 

Control Box 

reset switch, to delete the 
errors of the  
frequency converter 

main switch at the side  
of the housing 

Option: 
direction of rotation and 
measurement  
reversal, rollers left 
forwards / off / backwards 

selector switch for test mode 
MOTORCYCLE-PASSENGER 
CAR-TRUCK 

automatic button 

Option: 
direction of rotation and 
measurement  
reversal, rollers right  
forwards / off / backwards 

Option: 

 direction  of  rotation  and  measurement  reversal,  both  rollers  rotate  in  the  same  or  in 
opposite directions and single wheel changeover, operation at the control box 

-  By means of this option, each side of the drive rollers can be rotated forwards and backwards or 

even  turned  off.      By  this  means,  not  only  the  direction  of  rotation  but  also  the  direction  of 
measurement will be reversed automatically.  

-  The extended option

 “automatic all-wheel drive detection”

 is activated if both switches are in 

middle position.  

Option: 

Selector switch for preselecting the vehicle, testing a motorcycle, a passenger car or a truck 

Содержание BPS-Kompakt 3.0

Страница 1: ...BPS K 3 0 6 0 Sherpa Autodiagnostik page 1 Operating Manual for Roller Brake Tester BPS Kompakt 3 0 to 6 0...

Страница 2: ...ical knowledge in the field of vehicle testing technology version BA BPS K 3 0 6 0 D 120225 language English Date 25 02 2012 Sherpa Autodiagnostik GmbH Am Industriepark 11 D 84453 M hldorf Telephone 4...

Страница 3: ...fety 10 2 1 Safety guidelines 10 2 2 Behaviour in the case of an emergency 10 2 3 Purpose and Use 10 2 4 Requirements for the Personnel 10 2 5 Health and Safety at Work 10 2 6 Safety relevant environm...

Страница 4: ...ce Requirement 18 5 9 Dimensions and Weights 18 6 Assembly and Installation Initial Commissioning 19 6 1 Assembly Requirements 19 6 2 Safety 19 6 3 Assembly and Installation 19 6 4 Calibration device...

Страница 5: ...8 5 Closing down 28 9 Trouble Shooting 29 9 1 Safety 29 9 2 Service Address 29 9 3 Location and marking of fuses 29 9 4 Error type detection 29 9 5 Error checklist 29 10 Maintenance and Repair 32 10...

Страница 6: ...nd Layouts 34 12 2 Foundation and Installation Plans 34 12 3 Spare Parts and Consumables 34 12 4 Electronic Documentation 34 12 5 Operating Manuals for the options 34 12 6 Test Reports 34 12 7 Service...

Страница 7: ...esting vehicles EC declaration of conformity 1 4 Responsibilities of the Operator The machine may only be installed by competent and qualified personnel The machine may only be used in accordance with...

Страница 8: ...t reserve the right to rescind the contract in the case of any unsuccessful attempt to remedy defects and or any impossible replacement delivery 1 7 Documentation 1 7 1 Operating Instructions in accor...

Страница 9: ...e regulations applicable to him her and for obtaining independently the respective current regulations Danger If instructions are not followed carefully or not complied with the personal safety can be...

Страница 10: ...ose to the machine and be available to the entire personnel of the machine at all times If applicable the operating manual must be forwarded to any subsequent owner of the machine 2 10 Safety markings...

Страница 11: ...pply 3 x 400 V AC permissible fluctuation of the nominal voltage 10 protection 3 x 20 Ampere slow supply lead 5 x 2 5 mm 3 1 4 Set of rolls compact 3 0 3 5 6 0 one piece frame width x length x depth m...

Страница 12: ...ge the all wheel drive system can be tested 4 1 4 Vehicles with a permanent all wheel drive The following requirements determine whether it is possible to test all wheel drive vehicles whose wheels wh...

Страница 13: ...hicle is being tested is the same as for single axis driven vehicles Slightly more time will be needed only if the test unit automatically carries out a cross check If the braking force imbalance is t...

Страница 14: ...t The analogue displays the PC converter box and the print box are connected to the control box The whole data transfer happens in the bus system Self test zero balance A permanent self test is carrie...

Страница 15: ...are set to the position 0 the test stand recognizes if there is a transmission of power between the left and the right wheel If the wheels which are attached to one axle cannot turn independently the...

Страница 16: ...sed when installed on top of repair pits Depending on the national regulations safety elements are required for securing the pit during the construction of the pit Depending on their design self conta...

Страница 17: ...a heater is required for the set of rolls 5 6 3 Power supply leads The main power supply has to be on site where the control box has been installed For some options an air connection is also required...

Страница 18: ...ssary One side of the PC converter box is connected to the control box and the other one with the serial interface at the computer 6 3 3 Control box The control box must be mounted near the set of rol...

Страница 19: ...rs If the lifting lowering device is elevated a vehicle of about 4 t can be driven over the V slot cover without its wheels sinking in between the roller set completely By this means the vehicle can b...

Страница 20: ...ct device 6 7 2 Description of the Symbols left right confirm select device 6 7 3 Initial Commissioning The remote control has a rechargeable battery Between the contacts of the battery is a protectio...

Страница 21: ...if the load on the driving engines becomes too high and the input speed drops under the pre set slip value Automatic restart In the automatic mode the test stand is switched on again each time after t...

Страница 22: ...on the left is forwards on the right backwards left switch is set to 2 right switch set to 1 the direction of rotation and measurement on the left is backwards on the right forwards If one switch is s...

Страница 23: ...s of the needle position and with the help of the error code list the error which occurred can be analysed Please Note For the option direction of rotation and measurement reversal have a look at the...

Страница 24: ...tion and measurement reversal or remote control are required SVZ 210048 the cover for the rollers is galvanized and pluggable on the BPS Kompakt 3 5 test unit for the motorcycle test a cover plate wit...

Страница 25: ...g in the selected direction and the other wheel remains stationary By changing the direction of rotation the direction of measurement is also changed 7 9 2 Preparations For a test incorporating the au...

Страница 26: ...ection of rotation If the slip limit has been reached the test stand automatically shuts down If the slip limit has not been reached the brake must be released and after 10 to 15 seconds the test stan...

Страница 27: ...age the brake pedal or the parking brake and watch both displays indicating the increasing brake values Continue to increase the brake values until the test stand is shut down by means of the slip swi...

Страница 28: ...tion of fuses The power supply must be fuse protected on site The electronics is fuse protected in the control box Microfuses 5A 5A 0 5A 5A F1 F2 F3 F4 9 4 Error type detection 9 4 1 Error message The...

Страница 29: ...break orange LED flashes right pointer 2 check the cabling slip sensor roll left line break orange LED flashes right pointer 3 check the cabling slip sensor roll right line break orange LED flashes r...

Страница 30: ...er 20 check the cabling sideslip sensor for wheel alignment point zero too small high orange LED flashes right pointer 21 check the sensor adjustment Warnings A limited operation via the automatic but...

Страница 31: ...pot at the test stand 10 3 2 Special tools equipment materials in accordance with ISO 17025 mechanical calibration devices for test stands and pedal force meters electronic calibration devices for tes...

Страница 32: ...yebolt on top of the roller set hook the carriage straps into the ring and pull the roller set out of the foundation with the help of a lifting equipment 11 2 Disassembly 11 2 1 Essential Safety Guide...

Страница 33: ...umables Available on request 12 4 Electrical Documentation Available on request 12 5 Operating Manuals for the options remote control computer program SherlanePC brake pressure gauge and load simulati...

Страница 34: ...EC Machinery Directive 2006 42 EC of May 17 2006 EMC Directive 2004 1 08 EC of December 15 2004 Directive on Electrical Equipment 2006 95 EC of December 12 2006 Certified tests BPS 3 0 T v Nord Certi...

Страница 35: ...BPS K 3 0 6 0 Sherpa Autodiagnostik page 35 14 Notes...

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