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BPS – K – 3.0 – 6.0 

Sherpa

Autodiagnostik

 page: 18 

6. 

Assembly and Installation, Initial Commissioning 

6.1 

Assembly Requirements 

-  The  test  stand  can  only  be  assembled  and  installed  if  the  temperature  and  environmental 

conditions are tolerable and if adequate working conditions apply. 

-  Safe working conditions must be provided on the assembly site. 

6.2 

Safety 

-  The test stand may only be installed by competent and qualified personnel. 
-  The set of rolls is equipped with a step protection underneath the sensor rolls. 
-  The middle cover of compact test stands can carry a maximum load of 500 kg.  

6.3 

Assembly and Installation 

6.3.1 

Display cabinet 

-  Mount the needle display at the designated location.  
-  For outdoor operations, a roof construction is required.  
-  Connect  the  power  supply  cord  with  the  European-style  terminal  strip  which  has  three  contacts 

and run the cord to the control box. 

-  Connect the bus cable with the PCB of the display unit and run it to the control box. 

6.3.2 

Screen 

-  The  test  unit  can  be  operated  using  either  one  moving-needle  analogue  display  or  a  computer 

with a screen or both at the same time.  

-  If  the  computer  and  the  screen  are  used,  please  follow  the  information  specified  by  the 

manufacturer of the computer and our 

operating manual "SherlanePC"

.  

-  For  the  data  transfer  from  the  test  units  to  the  PC,  the  option  "

PC  converter  box  with 

the 

Sherlane test lane software" is necessary. 

-  One  side  of  the  PC  converter  box  is  connected  to  the  control  box  and  the  other  one  with  the 

serial interface at the computer. 

6.3.3 

Control box 

-  The control box must be mounted near the set of rolls. 
-  Connect the supply lead with the main switch in the control box. 
-  Connect the bus cable of the display with the PCB of the control box. 
-  Connect the power supply cord of the display with the terminal strip. 

6.3.4 

Set of Rolls 

-  Disassemble the middle cover of the roller set and heave it to the side.  
-  The upper side of the roller set has threaded slots into which eyebolts can be screwed. The set of 

rolls is attached to these eyebolts and hoisted into the foundation by means of mechanical lifting 
equipment. 

-  Large arrows are  attached to the  roller sets which indicate the main driving direction. The roller 

sets must  be  mounted  in  the  main  driving  direction,  even  if  the optional directional rotation and 
measurement reversal is available.  

-  Hoist the  roller set  into  the pit and  use the set and adjusting screws to adjust the height and to 

firmly attach it to the foundation.  

- The lifting equipment should be able to carry a 

minimum load of 500 kg. Make sure the 
maximum inclination angle does not exceed 60°.  

- The safety regulations for lifting equipment need 

to be followed. 

-  Run both engine cables to the control box and connect them with the power contactors. 
-  Run both sensor cables to the control box and connect them with the PCB of the control box.  
-  Reinstall the middle cover of the roller set. 

6.4 

Calibration device in accordance with ISO 17025 

 

-  see 10.3.2 

6.5 

Initial Commissioning 

Содержание BPS-Kompakt 3.0

Страница 1: ...BPS K 3 0 6 0 Sherpa Autodiagnostik page 1 Operating Manual for Roller Brake Tester BPS Kompakt 3 0 to 6 0...

Страница 2: ...ical knowledge in the field of vehicle testing technology version BA BPS K 3 0 6 0 D 120225 language English Date 25 02 2012 Sherpa Autodiagnostik GmbH Am Industriepark 11 D 84453 M hldorf Telephone 4...

Страница 3: ...fety 10 2 1 Safety guidelines 10 2 2 Behaviour in the case of an emergency 10 2 3 Purpose and Use 10 2 4 Requirements for the Personnel 10 2 5 Health and Safety at Work 10 2 6 Safety relevant environm...

Страница 4: ...ce Requirement 18 5 9 Dimensions and Weights 18 6 Assembly and Installation Initial Commissioning 19 6 1 Assembly Requirements 19 6 2 Safety 19 6 3 Assembly and Installation 19 6 4 Calibration device...

Страница 5: ...8 5 Closing down 28 9 Trouble Shooting 29 9 1 Safety 29 9 2 Service Address 29 9 3 Location and marking of fuses 29 9 4 Error type detection 29 9 5 Error checklist 29 10 Maintenance and Repair 32 10...

Страница 6: ...nd Layouts 34 12 2 Foundation and Installation Plans 34 12 3 Spare Parts and Consumables 34 12 4 Electronic Documentation 34 12 5 Operating Manuals for the options 34 12 6 Test Reports 34 12 7 Service...

Страница 7: ...esting vehicles EC declaration of conformity 1 4 Responsibilities of the Operator The machine may only be installed by competent and qualified personnel The machine may only be used in accordance with...

Страница 8: ...t reserve the right to rescind the contract in the case of any unsuccessful attempt to remedy defects and or any impossible replacement delivery 1 7 Documentation 1 7 1 Operating Instructions in accor...

Страница 9: ...e regulations applicable to him her and for obtaining independently the respective current regulations Danger If instructions are not followed carefully or not complied with the personal safety can be...

Страница 10: ...ose to the machine and be available to the entire personnel of the machine at all times If applicable the operating manual must be forwarded to any subsequent owner of the machine 2 10 Safety markings...

Страница 11: ...pply 3 x 400 V AC permissible fluctuation of the nominal voltage 10 protection 3 x 20 Ampere slow supply lead 5 x 2 5 mm 3 1 4 Set of rolls compact 3 0 3 5 6 0 one piece frame width x length x depth m...

Страница 12: ...ge the all wheel drive system can be tested 4 1 4 Vehicles with a permanent all wheel drive The following requirements determine whether it is possible to test all wheel drive vehicles whose wheels wh...

Страница 13: ...hicle is being tested is the same as for single axis driven vehicles Slightly more time will be needed only if the test unit automatically carries out a cross check If the braking force imbalance is t...

Страница 14: ...t The analogue displays the PC converter box and the print box are connected to the control box The whole data transfer happens in the bus system Self test zero balance A permanent self test is carrie...

Страница 15: ...are set to the position 0 the test stand recognizes if there is a transmission of power between the left and the right wheel If the wheels which are attached to one axle cannot turn independently the...

Страница 16: ...sed when installed on top of repair pits Depending on the national regulations safety elements are required for securing the pit during the construction of the pit Depending on their design self conta...

Страница 17: ...a heater is required for the set of rolls 5 6 3 Power supply leads The main power supply has to be on site where the control box has been installed For some options an air connection is also required...

Страница 18: ...ssary One side of the PC converter box is connected to the control box and the other one with the serial interface at the computer 6 3 3 Control box The control box must be mounted near the set of rol...

Страница 19: ...rs If the lifting lowering device is elevated a vehicle of about 4 t can be driven over the V slot cover without its wheels sinking in between the roller set completely By this means the vehicle can b...

Страница 20: ...ct device 6 7 2 Description of the Symbols left right confirm select device 6 7 3 Initial Commissioning The remote control has a rechargeable battery Between the contacts of the battery is a protectio...

Страница 21: ...if the load on the driving engines becomes too high and the input speed drops under the pre set slip value Automatic restart In the automatic mode the test stand is switched on again each time after t...

Страница 22: ...on the left is forwards on the right backwards left switch is set to 2 right switch set to 1 the direction of rotation and measurement on the left is backwards on the right forwards If one switch is s...

Страница 23: ...s of the needle position and with the help of the error code list the error which occurred can be analysed Please Note For the option direction of rotation and measurement reversal have a look at the...

Страница 24: ...tion and measurement reversal or remote control are required SVZ 210048 the cover for the rollers is galvanized and pluggable on the BPS Kompakt 3 5 test unit for the motorcycle test a cover plate wit...

Страница 25: ...g in the selected direction and the other wheel remains stationary By changing the direction of rotation the direction of measurement is also changed 7 9 2 Preparations For a test incorporating the au...

Страница 26: ...ection of rotation If the slip limit has been reached the test stand automatically shuts down If the slip limit has not been reached the brake must be released and after 10 to 15 seconds the test stan...

Страница 27: ...age the brake pedal or the parking brake and watch both displays indicating the increasing brake values Continue to increase the brake values until the test stand is shut down by means of the slip swi...

Страница 28: ...tion of fuses The power supply must be fuse protected on site The electronics is fuse protected in the control box Microfuses 5A 5A 0 5A 5A F1 F2 F3 F4 9 4 Error type detection 9 4 1 Error message The...

Страница 29: ...break orange LED flashes right pointer 2 check the cabling slip sensor roll left line break orange LED flashes right pointer 3 check the cabling slip sensor roll right line break orange LED flashes r...

Страница 30: ...er 20 check the cabling sideslip sensor for wheel alignment point zero too small high orange LED flashes right pointer 21 check the sensor adjustment Warnings A limited operation via the automatic but...

Страница 31: ...pot at the test stand 10 3 2 Special tools equipment materials in accordance with ISO 17025 mechanical calibration devices for test stands and pedal force meters electronic calibration devices for tes...

Страница 32: ...yebolt on top of the roller set hook the carriage straps into the ring and pull the roller set out of the foundation with the help of a lifting equipment 11 2 Disassembly 11 2 1 Essential Safety Guide...

Страница 33: ...umables Available on request 12 4 Electrical Documentation Available on request 12 5 Operating Manuals for the options remote control computer program SherlanePC brake pressure gauge and load simulati...

Страница 34: ...EC Machinery Directive 2006 42 EC of May 17 2006 EMC Directive 2004 1 08 EC of December 15 2004 Directive on Electrical Equipment 2006 95 EC of December 12 2006 Certified tests BPS 3 0 T v Nord Certi...

Страница 35: ...BPS K 3 0 6 0 Sherpa Autodiagnostik page 35 14 Notes...

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