background image

BPS – K – 3.0 – 6.0 

Sherpa

Autodiagnostik

 page: 14 

The roller  sets

 only  rest on the  set screws which are attached to the four corners  underneath. 

By  this  means  the  roller  set  can  be  adjusted  in  height  up  to  minus  or  plus  10  cm.  In  order  to 
prevent  the  set  screws from  being  in  direct  contact  with  the  concrete  underneath,  the  roller  set 
comes with metal sheets. These contact sheets have to be attached to the side of the foundation 
by means of dowels.  

The option weighing unit

 includes sensors which are attached next to the screw holes. In this 

way the set screws can be screwed into the sensors. 

To prevent the roller sets from slipping, 

the roller sets are firmly attached to the foundation by 

means of adjusting screws at the side. 

If the weighing unit is in operation

, the roller set must 

not be attached to  the foundation firmly but built in leaving a small gap between the set screws 
and the foundation wall. 

4.2.2 

Control Box 

The control box is the brain of the test unit

. There are printed circuit boards, contactors, the 

main  switch  (emergency  switch-off)  and  other  switches  or  buttons  in  the  control  box.  See 
operating manual. 

-  For this reason 

the control box

 should be mounted in the direct vicinity of the roller set. 

-  The analogue displays, the PC converter box and the print box are connected to the control box. 
-  The whole data transfer happens in 

the bus system

.  

Self test / zero balance:

 

A permanent self test is carried out by all safety-relevant components 

(sensors  and electronics) ready for operation. A drift in temperature in force transducers will be 
compensated  for  by  a  dynamic  point  zero  adjustment.  This  adjustment  is  carried  out  regularly 
every 2 minutes when the force transducers are not in use and ready for operation.  

Natural  frequency  /  attenuation: 

The  measuring  steps  are  smaller  than  1  %  of  the  final 

measuring range value. 

Functional  defects: 

Functional  defects  are  recognized  and  illustrated  by  the  electronics.  They 

can be identified with the help of the error checklist. (see operating manual)

4.2.3 

Illustration and printout of the measurement results  

The  moving-needle  analogue  display

  consists  of  two  neighbouring  displays  indicating  the 

braking force for left and right respectively. It can be used either as a master or a simultaneous 
display.  

For the PC converter box

 which uses the „SherlanePC“software, an external PC unit including 

a display is necessary.  

Printing

 can  be achieved  via  the  PC  unit  or  by  means  of  the  option  "print  box"  via  a  separate, 

conventional  printer.  After  the  completion  of  the  test  procedure  in  every  operating  mode  (see 
section 3.12), use the computer keyboard or the remote control to print. 

Содержание BPS-Kompakt 3.0

Страница 1: ...BPS K 3 0 6 0 Sherpa Autodiagnostik page 1 Operating Manual for Roller Brake Tester BPS Kompakt 3 0 to 6 0...

Страница 2: ...ical knowledge in the field of vehicle testing technology version BA BPS K 3 0 6 0 D 120225 language English Date 25 02 2012 Sherpa Autodiagnostik GmbH Am Industriepark 11 D 84453 M hldorf Telephone 4...

Страница 3: ...fety 10 2 1 Safety guidelines 10 2 2 Behaviour in the case of an emergency 10 2 3 Purpose and Use 10 2 4 Requirements for the Personnel 10 2 5 Health and Safety at Work 10 2 6 Safety relevant environm...

Страница 4: ...ce Requirement 18 5 9 Dimensions and Weights 18 6 Assembly and Installation Initial Commissioning 19 6 1 Assembly Requirements 19 6 2 Safety 19 6 3 Assembly and Installation 19 6 4 Calibration device...

Страница 5: ...8 5 Closing down 28 9 Trouble Shooting 29 9 1 Safety 29 9 2 Service Address 29 9 3 Location and marking of fuses 29 9 4 Error type detection 29 9 5 Error checklist 29 10 Maintenance and Repair 32 10...

Страница 6: ...nd Layouts 34 12 2 Foundation and Installation Plans 34 12 3 Spare Parts and Consumables 34 12 4 Electronic Documentation 34 12 5 Operating Manuals for the options 34 12 6 Test Reports 34 12 7 Service...

Страница 7: ...esting vehicles EC declaration of conformity 1 4 Responsibilities of the Operator The machine may only be installed by competent and qualified personnel The machine may only be used in accordance with...

Страница 8: ...t reserve the right to rescind the contract in the case of any unsuccessful attempt to remedy defects and or any impossible replacement delivery 1 7 Documentation 1 7 1 Operating Instructions in accor...

Страница 9: ...e regulations applicable to him her and for obtaining independently the respective current regulations Danger If instructions are not followed carefully or not complied with the personal safety can be...

Страница 10: ...ose to the machine and be available to the entire personnel of the machine at all times If applicable the operating manual must be forwarded to any subsequent owner of the machine 2 10 Safety markings...

Страница 11: ...pply 3 x 400 V AC permissible fluctuation of the nominal voltage 10 protection 3 x 20 Ampere slow supply lead 5 x 2 5 mm 3 1 4 Set of rolls compact 3 0 3 5 6 0 one piece frame width x length x depth m...

Страница 12: ...ge the all wheel drive system can be tested 4 1 4 Vehicles with a permanent all wheel drive The following requirements determine whether it is possible to test all wheel drive vehicles whose wheels wh...

Страница 13: ...hicle is being tested is the same as for single axis driven vehicles Slightly more time will be needed only if the test unit automatically carries out a cross check If the braking force imbalance is t...

Страница 14: ...t The analogue displays the PC converter box and the print box are connected to the control box The whole data transfer happens in the bus system Self test zero balance A permanent self test is carrie...

Страница 15: ...are set to the position 0 the test stand recognizes if there is a transmission of power between the left and the right wheel If the wheels which are attached to one axle cannot turn independently the...

Страница 16: ...sed when installed on top of repair pits Depending on the national regulations safety elements are required for securing the pit during the construction of the pit Depending on their design self conta...

Страница 17: ...a heater is required for the set of rolls 5 6 3 Power supply leads The main power supply has to be on site where the control box has been installed For some options an air connection is also required...

Страница 18: ...ssary One side of the PC converter box is connected to the control box and the other one with the serial interface at the computer 6 3 3 Control box The control box must be mounted near the set of rol...

Страница 19: ...rs If the lifting lowering device is elevated a vehicle of about 4 t can be driven over the V slot cover without its wheels sinking in between the roller set completely By this means the vehicle can b...

Страница 20: ...ct device 6 7 2 Description of the Symbols left right confirm select device 6 7 3 Initial Commissioning The remote control has a rechargeable battery Between the contacts of the battery is a protectio...

Страница 21: ...if the load on the driving engines becomes too high and the input speed drops under the pre set slip value Automatic restart In the automatic mode the test stand is switched on again each time after t...

Страница 22: ...on the left is forwards on the right backwards left switch is set to 2 right switch set to 1 the direction of rotation and measurement on the left is backwards on the right forwards If one switch is s...

Страница 23: ...s of the needle position and with the help of the error code list the error which occurred can be analysed Please Note For the option direction of rotation and measurement reversal have a look at the...

Страница 24: ...tion and measurement reversal or remote control are required SVZ 210048 the cover for the rollers is galvanized and pluggable on the BPS Kompakt 3 5 test unit for the motorcycle test a cover plate wit...

Страница 25: ...g in the selected direction and the other wheel remains stationary By changing the direction of rotation the direction of measurement is also changed 7 9 2 Preparations For a test incorporating the au...

Страница 26: ...ection of rotation If the slip limit has been reached the test stand automatically shuts down If the slip limit has not been reached the brake must be released and after 10 to 15 seconds the test stan...

Страница 27: ...age the brake pedal or the parking brake and watch both displays indicating the increasing brake values Continue to increase the brake values until the test stand is shut down by means of the slip swi...

Страница 28: ...tion of fuses The power supply must be fuse protected on site The electronics is fuse protected in the control box Microfuses 5A 5A 0 5A 5A F1 F2 F3 F4 9 4 Error type detection 9 4 1 Error message The...

Страница 29: ...break orange LED flashes right pointer 2 check the cabling slip sensor roll left line break orange LED flashes right pointer 3 check the cabling slip sensor roll right line break orange LED flashes r...

Страница 30: ...er 20 check the cabling sideslip sensor for wheel alignment point zero too small high orange LED flashes right pointer 21 check the sensor adjustment Warnings A limited operation via the automatic but...

Страница 31: ...pot at the test stand 10 3 2 Special tools equipment materials in accordance with ISO 17025 mechanical calibration devices for test stands and pedal force meters electronic calibration devices for tes...

Страница 32: ...yebolt on top of the roller set hook the carriage straps into the ring and pull the roller set out of the foundation with the help of a lifting equipment 11 2 Disassembly 11 2 1 Essential Safety Guide...

Страница 33: ...umables Available on request 12 4 Electrical Documentation Available on request 12 5 Operating Manuals for the options remote control computer program SherlanePC brake pressure gauge and load simulati...

Страница 34: ...EC Machinery Directive 2006 42 EC of May 17 2006 EMC Directive 2004 1 08 EC of December 15 2004 Directive on Electrical Equipment 2006 95 EC of December 12 2006 Certified tests BPS 3 0 T v Nord Certi...

Страница 35: ...BPS K 3 0 6 0 Sherpa Autodiagnostik page 35 14 Notes...

Отзывы: