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4

Startup

General startup instructions

Compact Operating Instructions – MOVIDRIVE

®

 MDX60B/61B

16

4

Startup

4.1

General startup instructions

 WARNING

Uncovered power connections.

Severe or fatal injuries from electric shock.

•

Install the touch guard according to the regulations.

•

Never start the device if the touch guard is not installed.

4.1.1

Prerequisite

The  drive  must  be  configured  correctly  to  ensure  that  startup  is  successful.  Refer  to
the MOVIDRIVE

®

 MDX60/61B system manual for detailed project planning notes and

an explanation of the parameters.

4.2

Operation of MOVITOOLS

®

 MotionStudio

Operation

of

MOVITOOL

S®

MotionStud

io

4.2.1

About MOVITOOLS

®

 MotionStudio

Jobs

The software package enables you to perform the following tasks with consistency:

•

Establishing communication with devices

•

Executing functions of the devices

Establishing communication with devices

The  SEW  Communication  Server  is  integrated  into  the  MOVITOOLS

®

  MotionStudio

software package for establishing communication with the units.

The  SEW  Communication  Server  allows  you  to  create 

communication  channels

.

Once  the  channels  are  established,  the  devices  communicate  via  these  communica-
tion channels using their communication options. You can operate up to four commu-
nication channels at the same time.

MOVITOOLS

®

 MotionStudio supports the following types of communication channels:

•

Serial (RS485) via interface adapters

•

System bus (SBus) via interface adapters

•

Ethernet

•

EtherCAT

®

•

Fieldbus (PROFIBUS DP/DP-V1)

•

Tool Calling Interface

The available channels can vary depending on the device and its communication op-
tions.

24770531/EN – 11/2017

Содержание Movidrive MDX60B

Страница 1: ...24770531_1117 Drive Technology Drive Automation System Integration Services Compact Operating Instructions MOVIDRIVE MDX60B 61B Edition 11 2017 24770531 EN...

Страница 2: ...SEW EURODRIVE Driving the world...

Страница 3: ...e 8 2 5 Setup 8 2 6 Electrical connection 9 2 7 Protective separation 9 2 8 Operation 9 3 Installation 11 3 1 Wiring diagrams for basic device 11 4 Startup 16 4 1 General startup instructions 16 4 2 O...

Страница 4: ...owing table shows the grading and meaning of the signal words for safety notes Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries WARNING Possible dangerou...

Страница 5: ...im under limited warranty Read the information in this documentation This is essential for fault free operation and fulfillment of any rights to claim under limited warranty Read the documentation bef...

Страница 6: ...brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders 1 7 Copyright notice 2017 SEW EURODRIVE All rights reserved Unauthorized reprod...

Страница 7: ...uring operation inverters can have live bare and movable or rotating parts as well as hot surfaces depending on their degree of protection Removing covers without authorization improper use or incorre...

Страница 8: ...Use higher level safety systems to ensure protection of equipment and personnel For safety applications observe the specifications in the MOVIDRIVE MDX60B 61B Functional Safety manual 2 4 Transportati...

Страница 9: ...even with inverters bearing the CE marking The manufac turer of the system or machine is responsible for maintaining the limits established by EMC legislation Preventive measures and protection device...

Страница 10: ...doors closed during operation The fact that the status LED and other display elements such as the display LED on size 7 units are no longer illuminated does not indicate that the device has been dis c...

Страница 11: ...and AC circuits Brake plug X4 UZ UZ PE DC link connection M 3 phase Protective earth shield NF line filter option CT CV DR DT DV Cut off in the AC circuit CT CV DR DT DV Cut off in the AC and DC side...

Страница 12: ...response time CFC and SERVO operating modes 3 1 2 Power section and DC power supply unit size 7 For connecting the brake refer to the wiring diagram of size 1 6 X1 X2 X3 L1 L2 L3 L1 L2 L3 F11 F12 F13...

Страница 13: ...9007201060304139 When the signal contact F16 trips K11 must be opened and DI controller in hibit must receive a 0 signal The resis tor circuit must not be interrupted When the internal temperature sw...

Страница 14: ...puts must be switched with DC 24 V from X13 8 or X10 8 VO24 Jumper required X13 7 X13 9 DCOM DGND X13 8 VO24 Auxiliary voltage output DC 24 V max load X13 8 and X10 8 400 mA for external command switc...

Страница 15: ...pply unit must be connected to the supply system Refer to chapter Power section and DC power supply unit size 7 2 12 X17 1 DGND Reference potential for X17 2 X17 2 VO24 Auxiliary voltage output DC 24...

Страница 16: ...to perform the following tasks with consistency Establishing communication with devices Executing functions of the devices Establishing communication with devices The SEW Communication Server is integ...

Страница 17: ...help window after you start the software If the help window does not appear at the start deactivate the Display check box in the menu under Settings Options Help If the help window appears again acti...

Страница 18: ...want to configure 6 Right click to open the context menu This will display unit specific tools used for executing functions with the units Starting up the devices online Do the following to start up t...

Страница 19: ...rrent 4 4 Approval 5 5 n control speed control 6 6 M control torque control 7 7 Position hold control 8 8 Factory setting 9 9 Limit switch hit A 10 Technology option c 12 IPOSPLUS reference travel d 1...

Страница 20: ...ION 6 VALUE TOO HIGH Information message DEL Quit ERROR 9 STARTUP Error info 5 2 Information messages Information messages on the DBG60B ca 2 s in duration or in MOVITOOLS MotionStudio message that ca...

Страница 21: ...r e g through cyclic write ac cess Parameter not stored in non volatile EEPROM 17 INVERTER EN ABLED Parameter to be changed can only be set in the state CONTROLLER INHIBIT You tried to change to manua...

Страница 22: ...state You must then restart the unit The counter status of the DRS11B option and the data of the DH 1B and DC S21B 22B 31B 32B options are not stored on the memory card When you replace the memory ca...

Страница 23: ...high resistance in the event of a fault and the brake is applied immediately DB Brake 0 Rapid stop The drive is braked with the stop ramp t13 t23 Once the stop speed is reached the brake is applied DB...

Страница 24: ...en the enable remains ineffective until the inverter receives valid data again via the interface which is monitored with a timeout 6 2 Fault messages and list of faults 6 2 1 Fault message via 7 segme...

Страница 25: ...age monitoring of the gate driver or overcurrent of the current transformer Phase U 7 Phase V 8 Phase W 9 Phases U and V 10 Phases U and W 11 Phases V and W 12 Phases U and V and W 13 Voltage supply o...

Страница 26: ...0 Startup missing The inverter has not been taken into operation for the se lected operating mode Perform startup for the re quired operating mode 1 Wrong operating mode se lected 2 Wrong encoder typ...

Страница 27: ...encoder type at X14 X15 31 Plausibility monitoring fault Hiperface X14 X15 Increments have been lost 32 Encoder fault X15 Hiperface Hiperface encoder at X15 signals a fault 33 Encoder fault X14 Hiperf...

Страница 28: ...d leading to system internal stack overflow Check and correct the IPOSPLUS user program IPOSPLUS manual 33 Setpoint source Immediate stop 0 Setpoint source not avail able For example fieldbus con trol...

Страница 29: ...is used Check IPOS program Check whether the unit has been activated for the appli cation version P079 Check the selected techno logy function P078 42 Lag fault Immediate stop P 0 Positioning lag fau...

Страница 30: ...faulty Check encoder signals of master distance encoder Check encoder wiring Install a new synchronous operation card 57 TTL en coder Immediate stop 512 X15 Fault in amplitude control Encoder cable o...

Страница 31: ...response P 0 Software limit switch hit Only in IPOSPLUS mode Programmed target position is outside travel range delimited by software limit switches Check user program Check position of the soft ware...

Страница 32: ...ult display P 1 Stahl WCS3 dirt problem Encoder signals a fault Possible cause Encoder is dirty clean encoder 93 DIP encoder fault Emergency stop P 0 Absolute encoder fault The encoder signals a fault...

Страница 33: ...not ready for operation Check voltage supply of oil aging sensor Check and if necessary replace the oil aging sensor 106 Brake wear Display fault P 0 Brake wear fault Brake lining worn Replace brake l...

Страница 34: ...VISAFE software Check the DCS B version and parameterize it again using a valid MOVISAFE software Then switch the DCS B op tion off and on again 20 21 CRC of configuration data invalid Configuration d...

Страница 35: ...AFE software ver sion 33 EMU range check is faulty Faulty configuration data of the EMU function Undo the changes in the EMU configuration or enter new values Reload the configuration data Next switch...

Страница 36: ...r the proper MOVISAFE software ver sion 36 ELC range check is faulty Faulty configuration data of the ELC function Undo the changes in the ELC configuration or enter new values Reload the configuratio...

Страница 37: ...r the proper MOVISAFE software ver sion 39 MSC range check is faulty Faulty configuration data of the MSC function Undo the changes in the MSC configuration or enter new values Reload the configuratio...

Страница 38: ...EW EURODRIVE Service for the proper MOVISAFE software ver sion 42 PLC range check is faulty Incorrect IL application pro gram Compile the application program again load it and switch the DCS B option...

Страница 39: ...the proper MOVISAFE software ver sion 45 Digital output range check is faulty Faulty configuration data of di gital outputs Undo the changes in the disconnection matrix of the digital outputs or enter...

Страница 40: ...for the proper MOVISAFE software ver sion 48 Encoder position range check is faulty Incorrectly configured encoder distance Undo changes made to the encoder distance measur ing length resolution or ma...

Страница 41: ...EURODRIVE for fault diagnostics 59 62 Internal processing fault in user program Replace DCS B option Send faulty DCS B option with fault number to SEW EURODRIVE for fault diagnostics 63 108 DCS fault...

Страница 42: ...o SEW EURODRIVE for fault diagnostics 88 89 Internal CPU fault Replace DCS B option Send faulty DCS B option with fault number to SEW EURODRIVE for fault diagnostics 90 108 DCS fault Display fault 91...

Страница 43: ...lt during internal data transmission Replace DCS B option Send faulty DCS B option with fault number to SEW EURODRIVE for fault diagnostics 114 117 Fault during internal data transmission Replace DCS...

Страница 44: ...ut DI1 X81 2 Check configuration of the DI1 digital input according to configuration and wiring diagram Check the wiring 3 4 Pulse 1 plausibility fault at digital input DI2 The configured pulse 1 volt...

Страница 45: ...input DI8 The configured pulse 1 voltage is not present at digital input DI8 X81 10 Check configuration of di gital input DI8 according to configuration and wiring diagram Check the wiring 17 18 Pulse...

Страница 46: ...the two speed sensors is higher than the configured speed switch off threshold Check track again with the set data in the encoder con figuration Check speed sensor Use the SCOPE function to set speed...

Страница 47: ...der cabling 51 52 Difference level RS485 driver 2 Fault Faulty A or DATA signal 53 54 Difference in incremental counter 55 109 DCS alarm Display fault 56 Plausibility fault in encoder interface A3401...

Страница 48: ...iva tion only for monitoring the position 91 109 DCS alarm Display fault 92 SSI encoder fault Encoder step SSI value within one cycle is too large Check encoder configura tion Check encoder cabling 93...

Страница 49: ...the speed recording The difference between the two speed sensors is higher than the configured speed switch off threshold Check track again with the set data in the encoder con figuration Check speed...

Страница 50: ...fault Faulty monitoring of the ex ternal shutdown channel Check hardware connec tions Pick up or release time too short Check switch contacts 189 109 DCS alarm Display fault 190 Plausibility fault pos...

Страница 51: ...er defective EMC interference Check encoder cable and shield for correct connec tion short circuit and broken wire Replace encoder Providing for EMC meas ures 33 X15 Analog voltages not within toleran...

Страница 52: ...EMC interference Check encoder cable and shield for correct connec tion short circuit and broken wire Replace encoder Providing for EMC meas ures 16640 X14 Encoder s fault bit is set 16641 X14 Interr...

Страница 53: ...signals pro grammable fault 576 X15 Internal encoder warning 769 X15 Encoder signals pro grammable fault 16643 X14 Insufficient clock fre quency 16644 X14 Encoder signals pro grammable fault 16960 X1...

Страница 54: ...pling 12 Communication power section control unit Inverter coupling uses protocol that does not match control unit Replace inverter coupling 13 Communication power section control unit Faulty communic...

Страница 55: ...wing information when sending the device in for repair Serial number nameplate Type designation Standard version or application version Digits on the status label Short description of application driv...

Страница 56: ...1 AC 170 V for 15 minutes Stage 2 AC 200 V for 15 minutes Stage 3 AC 240 V for 1 hour After you have completed the regeneration process the device can be used immedi ately or stored again for an exte...

Страница 57: ...erters of the product family MOVIDRIVE MDX6 B in accordance with Machinery Directive 2006 42 EC L 157 09 06 2006 24 86 This includes the fulfillment of the protection targets for electrical power supp...

Страница 58: ...n DFS11B PROFIBUS DP V1 with PROFIsafe DFS21B PROFINET IO with PROFIsafe in accordance with Machinery Directive 2006 42 EC L 157 09 06 2006 24 86 This includes the fulfillment of the protection target...

Страница 59: ...e fulfillment of the protection targets for electrical power supply in accordance with annex I No 1 5 1 according to the Low Voltage Directive 73 23 EEC Note 2014 35 EU is currently valid EMC Directiv...

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Страница 64: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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