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115.6001.10

Figure 7 - Typical Manifold Piping

2.3

Piping (See Figures 6 and 7 and Bulletins 115.3002 and 115.3003)

NOTES:

 All chemical carrying pipes and fittings must be Schedule 80 seamless steel or forged steel

conforming to ASTM A-105 and A-106, Grade B.

All piping, valves and fittings must be thoroughly cleaned of all oils and foreign matter prior to assembly in
accordance with Chlorine Institute Pamphlet #6. Failure to do so may result in a combustible reaction. Steam
is the best method of cleaning, but chlorinated solvents are also acceptable if used in conjunction with the
manufacturer’s safety recommendations.

Prior to assembly, threads on all chemical carrying pipes and fittings should be wrapped with Teflon tape.
Alternately, a  mixture of litharge and glycerin may be used on threads. However, if used, the pipe cannot be
taken apart once set.

Connect the chemical gas, liquid lines, and water lines as shown in Figure 6. Plumbing must be in accordance
with local codes. When installing the nipples, tees and 1" ammonia unions into the inlet and outlet ports of the
chemical vaporizing chamber, be sure the unions are positioned beyond the vaporizer top plate to permit removal
of the vaporizer chamber. Make sure the correct fittings on the chamber flange are used for the inlet and outlet
piping or improper operation will result (See Figure 4). The flange is marked accordingly.

2.3.1

Gas Line Connections

a.

Install the pressure relief valve as shown in Bulletin 115.6020 and Figure 6. The relief valve must
be installed without a shutoff valve between it and the vaporizer gas outlet. Install a manual
valve in parallel with the pressure relief valve. This valve will normally be in the closed position.
It may be opened as a MANUAL vent valve ONLY. Route a 1" vent pipe from the pressure relief
valve to a point outdoors where gas discharge can be tolerated. Position the end of the pipe
downward so it will not collect foreign matter or water.

Содержание VAX4600 Series

Страница 1: ...1 115 6001 10 Instruction Manual Vaporizer for Chlorine or Sulfur Dioxide Series VAX4600 CAPITAL CONTROLS...

Страница 2: ...on to instruction operating manuals all instructions given on labels or attached tags should be followed Regardless of these efforts it is not possible to eliminate all hazards from the equipment or f...

Страница 3: ...off Switch 23 4 6 Water Temperature Control Thermostat 23 4 7 High and Low Water TemperatureAlarm Switches 23 4 8 Cathodic Protection Anode Replacement 23 4 9 Recommended Torque Values 25 5 TROUBLESHO...

Страница 4: ...115 6001 10 4...

Страница 5: ...n The unit consists of a hot water tank a chemical vaporizing chamber a NEMA 4X heater control circuit a NEMA 4X water level control circuit chemical and hot water monitoring instruments cathodic prot...

Страница 6: ...115 6001 10 6 Figure 1 Vaporizer Flow Diagram Figure 2 Chemical Boiling Points at System Pressure...

Страница 7: ...o water condition The water level control switch is field wired to a solenoid valve in the water supply line providing automatic water level control The low water level alarm switch may be field wired...

Страница 8: ...tion chamber is manufactured from 6 ASTM SA 53 B seamless carbon steel pipe All welds are in accordance with ASME boiler and pressured vessel codes Section VIII Division I Both inlet and outlet connec...

Страница 9: ...9 115 6001 10 Figure 4 Cabinet Dimensions Utility Connection Locations...

Страница 10: ...rsibly Prolonged operation under conditions of RF interference though not unsafe may damage some instrument components and is not recommended 1 4 Principle of Operation Liquid is transferred from its...

Страница 11: ...ension requirements 2 2 Mounting Install the vaporizer on a mounting pad of concrete or other suitable material approximately 2 50 mm high Secure using 3 8 diameter bolts See Figure 4 for mounting hol...

Страница 12: ...115 6001 10 12 Figure 6 Vaporizer Piping Connections...

Страница 13: ...al gas liquid lines and water lines as shown in Figure 6 Plumbing must be in accordance with local codes When installing the nipples tees and 1 ammonia unions into the inlet and outlet ports of the ch...

Страница 14: ...ve on the free end of the flexible connector and connect to the liquid valve of the chemical container 2 3 3 Water Line Connections See Figure 6 a Install 1 overflow piping to the outlet provided on t...

Страница 15: ...e control circuit terminal block d Wire the water fill solenoid valve to the control circuit terminal block Do not apply power 2 4 3 Alarm Switches a The low water temperature alarm switch can be conn...

Страница 16: ...ncy procedures Before continuing with the startup contact Capital Controls with questions or to arrange a training program if necessary 3 3 1 Start Up a Turn on the power to the heaters control circui...

Страница 17: ...17 115 6001 10 Figure 8 Chlorine and Sulfur Dioxide Vaporizer Components...

Страница 18: ...ine pressure induced by heat ton containers or induced by padding pressure tank cars operate on the gas phase of the source top container valve until the pressure drops to approximately 70 psig 483 kP...

Страница 19: ...the instrument panel ammeter This should be read and adjusted weekly using the potentiometer knob directly below the ammeter A zero reading at all potentiometer settings indicates replacement of anod...

Страница 20: ...zero and leave open 4 Disconnect the 1 union in the chemical liquid pipe at the vaporizer after the chemical liquid valve f Pass dry air into the vaporizer through the chemical liquid inlet at the di...

Страница 21: ...reducing valve be disassembled and cleaned Refer to the manufacturer s instructions 1 Loosen fasteners housing the strainer or cartridge 2 Wash the strainer in hot soapy water discard the cartridge 3...

Страница 22: ...ches Refer to Figures 3 and 4 If any of the final control elements are not functioning properly the cause may be a malfunctioning water level switch or water temperature control switch Refer to the wi...

Страница 23: ...82 C Low Temperature Alarm Switch 170 F 77 C High Temperature Alarm Switch 190 F 88 C 4 8 Cathodic Protection Anode Replacement The water wetted surfaces of the vaporizer are protected against corrosi...

Страница 24: ...115 6001 10 24 Figure 10 Replacing Heater Element...

Страница 25: ...a W 4 n e p o e v l a v l l i f l a u n a M a h c t i w s l o r t n o c l e v e l r e t a W b y l n o l l i f c i t a m o t u a g n i n o i t c n u f l a m t o n d i o n e l o s e v l a v l l i f c i...

Страница 26: ...115 6001 10 26...

Страница 27: ...27 115 6001 10...

Страница 28: ...e 05 06 CAPITAL CONTROLS Severn Trent Services 3000 Advance Lane Colmar PA 18915 Tel 215 997 4000 Fax 215 997 4062 Web www severntrentservices com E mail marketing severntrentservices com UNITEDKINGDO...

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