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115.6001.10

- 8 -

1.2.6

Corrosion Resistant Enclosure (See Figure 4)

The enclosure consists of six pieces; a bottom and a top, two sides and a front and back bezel. The
bezels are pressure-formed ABS and the sides, top and bottom are structural foam plastic. Easy
removal of the front bezel exposes all control and monitoring components. The back bezel is provided for
safe covering of all control components and magnetic contactor. The enclosure is easily cleaned with
any household cleaner and a damp cloth.

1.3

 Specifications

1.3.1

Electrical Requirements:

Voltage: 240, 380, 480, 575 Vac, 50/60 Hz, 1 or 3 phase

Power Consumption: Heater wattage is based on the maximum vaporization requirements of the unit.
See Table I.

Table I - Capacities/Heater Wattage

Notes:

1. All internal heater wiring is sized per NEC requirements.

2. Each chemical has different rates of vaporization, resulting in the capacities listed in Table I.

3. Control Circuit Voltage-120 Vac, 60 Hz or 240 Vac, 50 Hz

4. Control Circuit Power Consumption - The vaporizer is supplied with dry contacts as standard. Field
attached indicators (horns, lights, etc.) vary in power consumption, therefore, refer to the manufacturer’s
specifications for specific wattage usage.

NOTE

: See note on 115.3020 and 115.3021 regarding current ratings of contacts when used to directly

power indicators. A 10 amp fuse is recommended to protect this circuit.

1.3.2

Mechanical Requirements:

Chamber 

- The gas vaporization chamber is manufactured from 6" ASTM SA-53-B seamless carbon

steel pipe. All welds are in accordance with ASME boiler and pressured vessel codes, Section VIII,
Division I. Both inlet and outlet connections are 1" NPTF.

Tank 

- The water tank is constructed of stainless steel and holds a minimum of 37 gallons (140 liters)

of water. PVC foam 1/2" (13 mm) thick surrounds all exterior surfaces to insulate from excessive
heat loss.

Pressure Reducing Valve

 -See Bulletins 115.6010 and 115.3011

Pressure Relief Valve

 - The relief valve is designed to relieve at 250 psig (1700 kPa/17 bar). It is

mounted downstream of a rupture disc assembly which is designed to rupture at 250 psig (1700 kPa/
17 bar). An optional pressure switch or gauge may be installed between the relief valve and rupture
disc to indicate a ruptured disc condition. (See Bulletin 115.6020)

Liquid Expansion Chamber

 - The expansion chamber is designed to permit a gaseous “air" pad in the

liquid line to prevent excessive over pressure in the liquid line. It is mounted downstream of a rupture
disc assembly designed to rupture at 400 psig (2760 kPa/27 bar). An optional pressure switch or gauge
may be installed between the rupture disc and expansion chamber to indicate a ruptured condition
(Figure 14). The chamber conforms to D.O.T. Spec. 3AA1800. See Bulletin 115.3005.

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Содержание VAX4600 Series

Страница 1: ...1 115 6001 10 Instruction Manual Vaporizer for Chlorine or Sulfur Dioxide Series VAX4600 CAPITAL CONTROLS...

Страница 2: ...on to instruction operating manuals all instructions given on labels or attached tags should be followed Regardless of these efforts it is not possible to eliminate all hazards from the equipment or f...

Страница 3: ...off Switch 23 4 6 Water Temperature Control Thermostat 23 4 7 High and Low Water TemperatureAlarm Switches 23 4 8 Cathodic Protection Anode Replacement 23 4 9 Recommended Torque Values 25 5 TROUBLESHO...

Страница 4: ...115 6001 10 4...

Страница 5: ...n The unit consists of a hot water tank a chemical vaporizing chamber a NEMA 4X heater control circuit a NEMA 4X water level control circuit chemical and hot water monitoring instruments cathodic prot...

Страница 6: ...115 6001 10 6 Figure 1 Vaporizer Flow Diagram Figure 2 Chemical Boiling Points at System Pressure...

Страница 7: ...o water condition The water level control switch is field wired to a solenoid valve in the water supply line providing automatic water level control The low water level alarm switch may be field wired...

Страница 8: ...tion chamber is manufactured from 6 ASTM SA 53 B seamless carbon steel pipe All welds are in accordance with ASME boiler and pressured vessel codes Section VIII Division I Both inlet and outlet connec...

Страница 9: ...9 115 6001 10 Figure 4 Cabinet Dimensions Utility Connection Locations...

Страница 10: ...rsibly Prolonged operation under conditions of RF interference though not unsafe may damage some instrument components and is not recommended 1 4 Principle of Operation Liquid is transferred from its...

Страница 11: ...ension requirements 2 2 Mounting Install the vaporizer on a mounting pad of concrete or other suitable material approximately 2 50 mm high Secure using 3 8 diameter bolts See Figure 4 for mounting hol...

Страница 12: ...115 6001 10 12 Figure 6 Vaporizer Piping Connections...

Страница 13: ...al gas liquid lines and water lines as shown in Figure 6 Plumbing must be in accordance with local codes When installing the nipples tees and 1 ammonia unions into the inlet and outlet ports of the ch...

Страница 14: ...ve on the free end of the flexible connector and connect to the liquid valve of the chemical container 2 3 3 Water Line Connections See Figure 6 a Install 1 overflow piping to the outlet provided on t...

Страница 15: ...e control circuit terminal block d Wire the water fill solenoid valve to the control circuit terminal block Do not apply power 2 4 3 Alarm Switches a The low water temperature alarm switch can be conn...

Страница 16: ...ncy procedures Before continuing with the startup contact Capital Controls with questions or to arrange a training program if necessary 3 3 1 Start Up a Turn on the power to the heaters control circui...

Страница 17: ...17 115 6001 10 Figure 8 Chlorine and Sulfur Dioxide Vaporizer Components...

Страница 18: ...ine pressure induced by heat ton containers or induced by padding pressure tank cars operate on the gas phase of the source top container valve until the pressure drops to approximately 70 psig 483 kP...

Страница 19: ...the instrument panel ammeter This should be read and adjusted weekly using the potentiometer knob directly below the ammeter A zero reading at all potentiometer settings indicates replacement of anod...

Страница 20: ...zero and leave open 4 Disconnect the 1 union in the chemical liquid pipe at the vaporizer after the chemical liquid valve f Pass dry air into the vaporizer through the chemical liquid inlet at the di...

Страница 21: ...reducing valve be disassembled and cleaned Refer to the manufacturer s instructions 1 Loosen fasteners housing the strainer or cartridge 2 Wash the strainer in hot soapy water discard the cartridge 3...

Страница 22: ...ches Refer to Figures 3 and 4 If any of the final control elements are not functioning properly the cause may be a malfunctioning water level switch or water temperature control switch Refer to the wi...

Страница 23: ...82 C Low Temperature Alarm Switch 170 F 77 C High Temperature Alarm Switch 190 F 88 C 4 8 Cathodic Protection Anode Replacement The water wetted surfaces of the vaporizer are protected against corrosi...

Страница 24: ...115 6001 10 24 Figure 10 Replacing Heater Element...

Страница 25: ...a W 4 n e p o e v l a v l l i f l a u n a M a h c t i w s l o r t n o c l e v e l r e t a W b y l n o l l i f c i t a m o t u a g n i n o i t c n u f l a m t o n d i o n e l o s e v l a v l l i f c i...

Страница 26: ...115 6001 10 26...

Страница 27: ...27 115 6001 10...

Страница 28: ...e 05 06 CAPITAL CONTROLS Severn Trent Services 3000 Advance Lane Colmar PA 18915 Tel 215 997 4000 Fax 215 997 4062 Web www severntrentservices com E mail marketing severntrentservices com UNITEDKINGDO...

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