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115.6001.10

4.6

 Water Temperature Control Thermostat (Refer to Bulletins 115.3020 and 115.3021)

4.6.1

Check power source and fuse to actuate magnetic contactor coil.

4.6.2

Check power source and fuse to heater circuit.

4.6.3

Check power source and 100 mA sloblow fuse to the temperature control.

WARNING

: Improper voltage will destroy the switch.

4.6.4

Check contactor for malfunction. Refer to manufacturer’s instructions.

4.6.5

Check low water level cutoff. Section 4.5.

4.6.6

Check high water temperature alarm, Section 4.7.

4.6.7

Manually check water temperature to confirm failure of thermostat to actuate.

4.6.8

Refer to Shutdown Section before proceeding.

4.6.9

Disconnect wiring and remove control thermostat.

4.6.10 Refer to Startup Section.

4.7

High and Low Water Temperature Alarm Switch

4.7.1

Check power source and fuse.

4.7.2

Inspect the actuated component for proper operation. Refer to manufacturer’s instructions.

4.7.3

Manually check water temperature to confirm failure of switch to actuate.

4.7.4

Refer to Shutdown Section.

4.7.5

Disconnect wiring and remove switch.

4.7.6

Replace using a Teflon based pipe dope or Teflon tape on the threads.

4.7.7

Refer to Startup Section.

The temperature controls are factory set as follows:

Control Thermostat - 180°F (82°C)

Low Temperature Alarm Switch - 170°F (77°C)

High Temperature Alarm Switch - 190°F (88°C)

4.8

Cathodic Protection - Anode Replacement

The water wetted surfaces of the vaporizer are protected against corrosion by two sacrificial anodes. The anodes
being the most active metal in the vaporizer will suffer corrosion and supply the electrical current needed to
protect the structure.

The anodes should be replaced as a set after they are consumed. This is indicated by zero current flow at all
potentiometer settings. Refer to Figure 8 and proceed as follows to replace or remove the anodes. Note: It is not
necessary to shutdown the system for this procedure, but caution must be exercised to prevent burns from the
hot water in the tank.

4.8.1

To replace the anode, disconnect the wire from the screw at the top of the anode. See Figure 8. Using a
screwdriver, hold the position of the screw and loosen the nut with a box wrench.

4.8.2

Unscrew the two 10-24 screws at the top plate and withdraw the anode insulator vertically from the
vaporizer.

4.8.3

Insert a new anode and fasten into position.

4.8.4

Connect wires as before. The screw at the top of the anode must be tight and in good electrical contact.

4.9

Recommended Torque Values

The following bolt/nut torque values are used at the factory when assembling the equipment. These values are
recommended guidelines for re-assembly of a repaired unit:

Part

Torque Value

Flange Bolt

110 foot pounds

Thermowell

75 foot pounds

Содержание VAX4600 Series

Страница 1: ...1 115 6001 10 Instruction Manual Vaporizer for Chlorine or Sulfur Dioxide Series VAX4600 CAPITAL CONTROLS...

Страница 2: ...on to instruction operating manuals all instructions given on labels or attached tags should be followed Regardless of these efforts it is not possible to eliminate all hazards from the equipment or f...

Страница 3: ...off Switch 23 4 6 Water Temperature Control Thermostat 23 4 7 High and Low Water TemperatureAlarm Switches 23 4 8 Cathodic Protection Anode Replacement 23 4 9 Recommended Torque Values 25 5 TROUBLESHO...

Страница 4: ...115 6001 10 4...

Страница 5: ...n The unit consists of a hot water tank a chemical vaporizing chamber a NEMA 4X heater control circuit a NEMA 4X water level control circuit chemical and hot water monitoring instruments cathodic prot...

Страница 6: ...115 6001 10 6 Figure 1 Vaporizer Flow Diagram Figure 2 Chemical Boiling Points at System Pressure...

Страница 7: ...o water condition The water level control switch is field wired to a solenoid valve in the water supply line providing automatic water level control The low water level alarm switch may be field wired...

Страница 8: ...tion chamber is manufactured from 6 ASTM SA 53 B seamless carbon steel pipe All welds are in accordance with ASME boiler and pressured vessel codes Section VIII Division I Both inlet and outlet connec...

Страница 9: ...9 115 6001 10 Figure 4 Cabinet Dimensions Utility Connection Locations...

Страница 10: ...rsibly Prolonged operation under conditions of RF interference though not unsafe may damage some instrument components and is not recommended 1 4 Principle of Operation Liquid is transferred from its...

Страница 11: ...ension requirements 2 2 Mounting Install the vaporizer on a mounting pad of concrete or other suitable material approximately 2 50 mm high Secure using 3 8 diameter bolts See Figure 4 for mounting hol...

Страница 12: ...115 6001 10 12 Figure 6 Vaporizer Piping Connections...

Страница 13: ...al gas liquid lines and water lines as shown in Figure 6 Plumbing must be in accordance with local codes When installing the nipples tees and 1 ammonia unions into the inlet and outlet ports of the ch...

Страница 14: ...ve on the free end of the flexible connector and connect to the liquid valve of the chemical container 2 3 3 Water Line Connections See Figure 6 a Install 1 overflow piping to the outlet provided on t...

Страница 15: ...e control circuit terminal block d Wire the water fill solenoid valve to the control circuit terminal block Do not apply power 2 4 3 Alarm Switches a The low water temperature alarm switch can be conn...

Страница 16: ...ncy procedures Before continuing with the startup contact Capital Controls with questions or to arrange a training program if necessary 3 3 1 Start Up a Turn on the power to the heaters control circui...

Страница 17: ...17 115 6001 10 Figure 8 Chlorine and Sulfur Dioxide Vaporizer Components...

Страница 18: ...ine pressure induced by heat ton containers or induced by padding pressure tank cars operate on the gas phase of the source top container valve until the pressure drops to approximately 70 psig 483 kP...

Страница 19: ...the instrument panel ammeter This should be read and adjusted weekly using the potentiometer knob directly below the ammeter A zero reading at all potentiometer settings indicates replacement of anod...

Страница 20: ...zero and leave open 4 Disconnect the 1 union in the chemical liquid pipe at the vaporizer after the chemical liquid valve f Pass dry air into the vaporizer through the chemical liquid inlet at the di...

Страница 21: ...reducing valve be disassembled and cleaned Refer to the manufacturer s instructions 1 Loosen fasteners housing the strainer or cartridge 2 Wash the strainer in hot soapy water discard the cartridge 3...

Страница 22: ...ches Refer to Figures 3 and 4 If any of the final control elements are not functioning properly the cause may be a malfunctioning water level switch or water temperature control switch Refer to the wi...

Страница 23: ...82 C Low Temperature Alarm Switch 170 F 77 C High Temperature Alarm Switch 190 F 88 C 4 8 Cathodic Protection Anode Replacement The water wetted surfaces of the vaporizer are protected against corrosi...

Страница 24: ...115 6001 10 24 Figure 10 Replacing Heater Element...

Страница 25: ...a W 4 n e p o e v l a v l l i f l a u n a M a h c t i w s l o r t n o c l e v e l r e t a W b y l n o l l i f c i t a m o t u a g n i n o i t c n u f l a m t o n d i o n e l o s e v l a v l l i f c i...

Страница 26: ...115 6001 10 26...

Страница 27: ...27 115 6001 10...

Страница 28: ...e 05 06 CAPITAL CONTROLS Severn Trent Services 3000 Advance Lane Colmar PA 18915 Tel 215 997 4000 Fax 215 997 4062 Web www severntrentservices com E mail marketing severntrentservices com UNITEDKINGDO...

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