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115.6001.10

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b.

Install the pressure reducing valve as shown in Bulletins 115.6010, 115.3002 and Figure 6.

NOTE

: The pressure reducing valve must be located as close as possible to the gas discharge of

the vaporizer.

The outlet of the reducing valve should be routed to the process equipment. A 1/4" vent pipe
(Schedule 80 seamless steel or forged steel conforming to ASTM A-105 and A-106, Grade B)
should terminate outdoors in an area that can tolerate gas discharge. DO NOT MANIFOLD
VENT LINES. Position piping so it will not collect foreign matter or water. A screen over the
discharge of the vent line is recommended to prevent clogging.

c.

An optional pressure switch set to actuate at 200 psig (1380 kPa/13.8 bar) may be installed in the
gas line between the vaporizer discharge and the pressure relief valve assembly. This will act as
an early warning of an over pressure condition to prevent relief valve venting. See Figure 6.

2.3.2

Liquid Line Connections

a.

Install a 1" liquid inlet shutoff valve just prior to the vaporizer inlet ammonia union. An expansion
chamber with rupture disc must be installed upstream of the shutoff valve. (See Figure 6)
Additional expansion chambers must be installed in any lengths of liquid piping if they are
between shutoff valves. All expansion chambers should have a capacity of at least 20% of the
line volume which they protect and should be mounted at the highest point of the liquid line.
Refer to Bulletin 115.6020 for optional configurations.

b.

Route 1" pipe from the liquid inlet shutoff valve to the chemical source. (See Figure 7)

c.

Install a flexible connector on the 1" pipe. Attach an isolating valve on the free end of the flexible
connector and connect to the liquid valve of the chemical container.

2.3.3

 Water Line Connections (See Figure 6)

a.

Install 1" overflow piping to the outlet provided on the top of the hot water tank. Route to drain. In
order to fit the tank cover on the vaporizer, the overflow pipe must be run straight down the back
of the water bath and exit at the top of the bottom opening on the back cover.

b.

Connect 1" unrestricted vent pipe from the tee.

c.

Connect 1/2" drain and fill pipe to the outlet provided at the base of the water tank header box.
Install a 1/2" gate valve in the drain line.

d.

Install a 1/2" gate valve in line for manual filling. For automatic filling, a 1/2" solenoid valve is
supplied. Keep the manual valve closed at this time.

e.

A 10 psig (70 kPa/0.7 bar) minimum potable water inlet must be provided to the filling valve.

f.

Install a 4 gpm (15 l/m) flow control valve (noting the direction of flow) in the water fill piping.

2.4

Wiring

CAUTION:

 Keep electrical power OFF while working on electrical equipment. Do not apply electrical power

directly to the heater circuit without water in the tank as damage will result.

Wire all components per Bulletins 115.3020 or 115.3021. Be sure any connected alarm devices do not
exceed maximum power limitations.

NOTE

: All wiring must be in accordance with local codes and regulations. Refer to the NATIONAL

ELECTRICAL CODE (NFPA-70, ARTICLE 500) for special wiring requirements when feeding ammonia.
Refer to Figure 8 for specific locations of terminals and water and heater control components.

2.4.1

Heater Circuit

a.

The magnetic contactor, if not cabinet mounted, must be installed on a suitable wall or electric
panel and wired to the heater terminal strip (A-B-C). Refer to the manufacturer’s instruction
manual. A contactor mounted on the vaporizer tank is pre-wired.

Содержание VAX4600 Series

Страница 1: ...1 115 6001 10 Instruction Manual Vaporizer for Chlorine or Sulfur Dioxide Series VAX4600 CAPITAL CONTROLS...

Страница 2: ...on to instruction operating manuals all instructions given on labels or attached tags should be followed Regardless of these efforts it is not possible to eliminate all hazards from the equipment or f...

Страница 3: ...off Switch 23 4 6 Water Temperature Control Thermostat 23 4 7 High and Low Water TemperatureAlarm Switches 23 4 8 Cathodic Protection Anode Replacement 23 4 9 Recommended Torque Values 25 5 TROUBLESHO...

Страница 4: ...115 6001 10 4...

Страница 5: ...n The unit consists of a hot water tank a chemical vaporizing chamber a NEMA 4X heater control circuit a NEMA 4X water level control circuit chemical and hot water monitoring instruments cathodic prot...

Страница 6: ...115 6001 10 6 Figure 1 Vaporizer Flow Diagram Figure 2 Chemical Boiling Points at System Pressure...

Страница 7: ...o water condition The water level control switch is field wired to a solenoid valve in the water supply line providing automatic water level control The low water level alarm switch may be field wired...

Страница 8: ...tion chamber is manufactured from 6 ASTM SA 53 B seamless carbon steel pipe All welds are in accordance with ASME boiler and pressured vessel codes Section VIII Division I Both inlet and outlet connec...

Страница 9: ...9 115 6001 10 Figure 4 Cabinet Dimensions Utility Connection Locations...

Страница 10: ...rsibly Prolonged operation under conditions of RF interference though not unsafe may damage some instrument components and is not recommended 1 4 Principle of Operation Liquid is transferred from its...

Страница 11: ...ension requirements 2 2 Mounting Install the vaporizer on a mounting pad of concrete or other suitable material approximately 2 50 mm high Secure using 3 8 diameter bolts See Figure 4 for mounting hol...

Страница 12: ...115 6001 10 12 Figure 6 Vaporizer Piping Connections...

Страница 13: ...al gas liquid lines and water lines as shown in Figure 6 Plumbing must be in accordance with local codes When installing the nipples tees and 1 ammonia unions into the inlet and outlet ports of the ch...

Страница 14: ...ve on the free end of the flexible connector and connect to the liquid valve of the chemical container 2 3 3 Water Line Connections See Figure 6 a Install 1 overflow piping to the outlet provided on t...

Страница 15: ...e control circuit terminal block d Wire the water fill solenoid valve to the control circuit terminal block Do not apply power 2 4 3 Alarm Switches a The low water temperature alarm switch can be conn...

Страница 16: ...ncy procedures Before continuing with the startup contact Capital Controls with questions or to arrange a training program if necessary 3 3 1 Start Up a Turn on the power to the heaters control circui...

Страница 17: ...17 115 6001 10 Figure 8 Chlorine and Sulfur Dioxide Vaporizer Components...

Страница 18: ...ine pressure induced by heat ton containers or induced by padding pressure tank cars operate on the gas phase of the source top container valve until the pressure drops to approximately 70 psig 483 kP...

Страница 19: ...the instrument panel ammeter This should be read and adjusted weekly using the potentiometer knob directly below the ammeter A zero reading at all potentiometer settings indicates replacement of anod...

Страница 20: ...zero and leave open 4 Disconnect the 1 union in the chemical liquid pipe at the vaporizer after the chemical liquid valve f Pass dry air into the vaporizer through the chemical liquid inlet at the di...

Страница 21: ...reducing valve be disassembled and cleaned Refer to the manufacturer s instructions 1 Loosen fasteners housing the strainer or cartridge 2 Wash the strainer in hot soapy water discard the cartridge 3...

Страница 22: ...ches Refer to Figures 3 and 4 If any of the final control elements are not functioning properly the cause may be a malfunctioning water level switch or water temperature control switch Refer to the wi...

Страница 23: ...82 C Low Temperature Alarm Switch 170 F 77 C High Temperature Alarm Switch 190 F 88 C 4 8 Cathodic Protection Anode Replacement The water wetted surfaces of the vaporizer are protected against corrosi...

Страница 24: ...115 6001 10 24 Figure 10 Replacing Heater Element...

Страница 25: ...a W 4 n e p o e v l a v l l i f l a u n a M a h c t i w s l o r t n o c l e v e l r e t a W b y l n o l l i f c i t a m o t u a g n i n o i t c n u f l a m t o n d i o n e l o s e v l a v l l i f c i...

Страница 26: ...115 6001 10 26...

Страница 27: ...27 115 6001 10...

Страница 28: ...e 05 06 CAPITAL CONTROLS Severn Trent Services 3000 Advance Lane Colmar PA 18915 Tel 215 997 4000 Fax 215 997 4062 Web www severntrentservices com E mail marketing severntrentservices com UNITEDKINGDO...

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