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17
POP-0044 – Rev. 0
Lubrication
Always
de-energize the unit using proper LOTO procedures before cleaning, lubricating, maintaining, removing any guards
and after shredding operation is complete.
Daily Lubrication (after eight hours of operation)
•
Grease wear parts.
•
Grease main bearings (see lube schedule below).
•
Remove rear guard.
•
Apply light machine oil to cutters.
•
Replace all guards.
Monthly Lubrication (after each 160 hours of operation)
•
Repeat steps from daily lubrication.
•
Remove guards.
•
Check reducer oil level.
DO NOT OVERFILL.
•
Check oil level in spur gear oil bath.
•
Grease output conveyor bearings. See lube schedule on bottom of page.
•
Replace all guards.
Annual Lubrication (after 2,080 hours of operation) (PM visit recommended)
•
Repeat steps from monthly lubrication.
•
Drain oil from reducer. Oil drains better when warm.
o
Place a container under the drain plug; remove filler and drain plugs.
Wait for oil to drain out; change plug seal.
•
Clean magnetic drain plug.
•
Replace drain plug and refill to proper level using a high-grade petroleum based rust and oxidation inhibited gear oil
(85W-140 or equivalent).
•
Remove spur gear oil bath and clean bottom oil pan. Refill with 85W-140 gear oil until oil level reaches middle of
sight glass.
•
Replace all guards.
CAUTION:
Too much oil will cause overheating and too little oil will result in gear failure. Check oil level monthly. Also, under extreme
operating conditions, such as rapid rise or fall of temperatures, dust, dirt, chemical particles, chemical fumes, or oil
temperatures above 200°F, the oil should be changed every one to three months depending on the severity of conditions.
ITEM
FREQUENCY
TYPE
Spur Gears
Check weekly - fill when needed
85W-140 Gear Oil/
Spray-On # S00201
Reducer
Check weekly - flush yearly (2,080 hrs)
85W-140 Gear Oil
Cutters
Every 20 hrs.
WD40 or equivalent
Main Bearings
Every 8 hrs.
Multi-Purpose Grease (2 oz. per bearing)
Wear Plates
Every 8 hrs.
Multi-Purpose Grease
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