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User and service manual 

– MACCHIA – Hot chocolate dispenser  

26 

Before  starting  a  maintenance  procedure  the  safety 
officer must: 
 
1)  Clear the working area of extraneous materials and 

people. 

2)  Make  sure  that  the  necessary  tools  are 

conveniently 

available 

to 

the 

maintenance 

technician and that they are in good condition. 

3)  Make sure that the lighting is sufficient and provide, 

if necessary, portable low voltage lights. 

4)  Make  sure  that  the  maintenance  technician  is 

equipped  with  the  necessary  approved  personal 
protection  equipment  for  the  specific  operation 
(gloves, safety glasses, shoes, etc.). 

5)  Make  sure  that  the  maintenance  technician  has 

carefully  read  the  instructions  contained  in  this 
manual  and  has  excellent  knowledge  of  how  the 
machine works. 

 
At  the  end  of  every  maintenance  intervention  the 
following  procedures  need  to  be  carried  out  before 
restarting the machine: 
 
6) 

Carefully  clean  the  floor  in  the  work  area, 
removing any residues that may cause slippage 

7) 

Lock the protective panels back into place, check 
the functionality of the interlocking parts and of the 
safety  devices.  Make  sure  to  re-activate  them  if 
they were previously deactivated 

8) 

Make  sure  that  no  extraneous  components  have 
been  left  in  the  machine,  especially  mechanical 
parts, 

utensils 

or 

components 

used 

for 

maintenance  that  could  cause  damage  to  the 
machine or put personnel at risk. 

9) 

Before switching the machine back on make sure 
that all personnel are at a safety distance. 

10)  Before restarting the processing, the maintenance 

technician  must  check  the  entire  working  cycle, 
the functionality of the safety mechanisms and the 
integrity of the fixed protective panels. 

11)  before  restarting  the  working  cycle  the  machine 

must  be  cleaned  according  to  the  instructions  in 
section 6.3. 

 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

 

              Attention 

Following  every  maintenance  intervention  it  is 
the  Safety  Officer  duty  to  ascertain  that  the 
machine  is  working  properly  and  that  all  the 
safety devices are present and functional. 

 
Unless  expressly  required  for  the  solution  of  a 
breakdown,  never  interfere  with  the  adjustments  and 
positioning  of  the  limit  microswitches;  their  tempering 
can  cause  serious  damage  to  the  machine  and  pose 
risks to the operator. 
 
Before  assembling  a  block  always  cover  with  a  thin 
layer  of  alimentary  grade  oil  the  internal  parts  and 
coupled  surfaces.  replace  all  the  seals  and  gaskets 
with 

original 

parts 

before 

reassembling 

the 

components. 
 

 

 

 

 

 

          

Note

 

Before reinstalling the machine components that 
have  been  washed  with  water  or  other  liquids, 
check that they are completely

 

dry. 

 
Work  on  electrical  components  must  only  be  carried 
out  by  the  electrical  maintenance  technician  specially 
trained and authorized by the Safety Officer. 

Содержание Macchia

Страница 1: ...MACCHIA User and service manual Page not to be printed Note print pages 2 3 and 5 and then to the end...

Страница 2: ...This document is an integral part of the MACCHIA hot chocolate dispenser as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual contains the original instr...

Страница 3: ...n equipment 13 2 7 Residual risks 14 2 8 Applied Directives 15 2 9 Harmonized technical norms 15 3 Moving and transportation section 16 3 1 General norms 16 3 2 Packaging 16 3 3 Transportation 17 3 4...

Страница 4: ...he user with all the information necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during...

Страница 5: ...1 5 External components 1 Emergency button 2 Reset button 3 Protection grid safety sensor 4 Protection grid 5 Chocolate dispenser 6 Control panel 7 Front protective panel 8 Stop flow pedal 9 Swivelll...

Страница 6: ...dispenser 4 1 Column resistance 2 Column temperature probe 3 Display electrical board 4 Display connection cable 5 Micro security tank grid position 6 Column band resistance 7 Unload product point 8...

Страница 7: ...sion pipe resistance 7 Transformer 230V 24V 8 Mixer engine 9 Temperature probes connections 10 Tank micro security 11 Electrical panel opening limiter 12 Unipotential circuit ground strap 13 Safety mo...

Страница 8: ...e machine s technical specifications 1 10 Intended use The MACCHIA machine is a Hot chocolate dispenser for chocolate complete with vibrating table It can be used for the following types of product pl...

Страница 9: ...pprox Tank reducer ratio 1 7 5 Tank mixer speed 184 rev per min approx 1 14 Dimensions Electrical characteristics Power consumption 1100 Wmax Power at higher load 1100 W Power supply voltage 230V Phas...

Страница 10: ...solely of plastic aluminium and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in...

Страница 11: ...e use of the machine working cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technici...

Страница 12: ...on original accessories 2 2 Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be...

Страница 13: ...THE SAFETY MEASURES HAVE BEEN IMPLEMENTED IN OBSERVANCE OF PRESIDENTIAL DECREE 543 ON THE PREVENTION OF ACCIDENTS positioned on the door of the electrical panel Label indicating compulsory reading of...

Страница 14: ...fety microswitch is working properly If faulty please proceed immediately with its replacement Fuses The following fuses are located within the electric panel on the power board 1 1 protection fuse fo...

Страница 15: ...nt s safety measures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to the characteristics bel...

Страница 16: ...ng the processing only insert new chocolate if the product already in the machine has not expired If the old product has expired proceed to empty and clean the machine before inserting the new product...

Страница 17: ...ase of fire never use jets of water in the vicinity of the apparatus Disconnect all connections to the mains and use the appropriate CO2 extinguishers located in the building 2 8 Applied Directives Th...

Страница 18: ...first symbol shows the correct upright position of the packaging the second symbol shows that the packaging must be protected from the rain the third symbol shows that the content of the packaging is...

Страница 19: ...r having completed the unloading procedures the machine should be moved exclusively by means of a manual transportation trolley adequate for euro pallets the platform should only be lifted to the heig...

Страница 20: ...ronmental requirements necessary for optimal functioning of the machine please see sections 1 11 and 2 5 4 2 Electrical connections Attention The connection of the machine to the electrical system mus...

Страница 21: ...it is release it Power on the machine by pressing the button on the main switch S E L M I M A C C H I A The lighting up of the display confirms that the machine is correctly powered The appearance of...

Страница 22: ...User and service manual MACCHIA Hot chocolate dispenser 20 4 5 Drill template for under top installation...

Страница 23: ...late dispenser 21 5 Operation section 5 1 Description of the controls A ON button B RESET button C TEMEPRATURE button D button E button F DISPENSER button G MIXER botton H TEMPERING FUNCTION button in...

Страница 24: ...ne model I Display screen Displays messages for the operator 5 3 Using the machine Attention The machine must not be used by non authorised and non trained personnel The operators who carry out consen...

Страница 25: ...o action to protect the integrity of the machine During normal use of the machine the pressing of the pedal halts the flow of product and stops the rotation of the motor upon releasing the pedal the m...

Страница 26: ...e working cycle Before switching off the machine at the end of the working cycle empty the dispenser tubing as follows Press and hold the DISPENSER button F and after a short while also press the MIXE...

Страница 27: ...nate anomalies or faults must be expressly authorized by the manufacturer For major repairs it is recommended to turn to the manufacturer whose specialised personnel possessing the technical expertise...

Страница 28: ...chanical parts utensils or components used for maintenance that could cause damage to the machine or put personnel at risk 9 Before switching the machine back on make sure that all personnel are at a...

Страница 29: ...re it is big enough to contain all the product inside the machine 6 open the tap of the discharge point and start the mixer and wait for all the chocolate to exit the machine 7 stop the machine by ope...

Страница 30: ...described in sec tion 6 5 1 4 Remove the screws holding the electric motor to the reducer 5 Check that the electric cable attached to the motor is loose for a long enough part to allow for the motor...

Страница 31: ...he case o fuse of non original spare parts 6 6 1 Disconnection and reconnection of the motor If the motor needs to be replaced an electrical technician will need to intervene He will firstly have to d...

Страница 32: ...king sure to label the position of each cable 4 Unscrew the display board and remove it 5 Slot in the new display board and tighten it into place as it was originally 6 Reconnect the wires to the prob...

Страница 33: ...the productive cycle of the machine Here below is a list of periodic checks suggested by the manufacturer Before and at the end of each working cycle Cleaning of the external parts of the machine see...

Страница 34: ...User and service manual MACCHIA Hot chocolate dispenser 32 7 Technical diagrams section 7 1 Electrical circuit diagram...

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Страница 42: ...User and service manual MACCHIA Hot chocolate dispenser 40...

Страница 43: ...5 Connecting cable between microcircuit board and power board MA 006 Fuse kit MA 007 Line contactor MA 008 Lighted RESET button MA 009 Safety relay MA 010 Emergency button MA 011 Pedal MA 012 Tank mix...

Страница 44: ...vice manual MACCHIA Hot chocolate dispenser 42 MA 019 Mechanical pivot wheel MA 020 Temperature probe MA 021 230V Plug MA 022 Tank band resistance MA 023 Column resistance MA 024 Resistance wire for t...

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