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User and service manual 

– MACCHIA – Hot chocolate dispenser  

25 

6. Maintenance section 

6.1. General information 

 

 

 

 

 

  Attention

 

The  product  present  in  the  tank  or  internally  to 
the machine must NEVER come into contact with 
water  or  other  liquids:  this  may  lead  to  the 
formation of moulds and bacterial loads. 
 

 

 

 

 

 

  Attention

 

If  a  bacterial  presence  is  found  on  the  product 
derived from the processing carried out with this 
machine  model  it  will  be  necessary  to  stop 
production 

immediately 

and 

contact 

the 

manufacturer for the disinfection procedures. 

 
Before  carrying  out  maintenance  or  cleaning 
procedures  on  the  machine,  cover  the  tank  with  the 
supplied lid. 
Never clean or lubricate components in motion. 
 

 

 

 

 

 

    Warning

 

Extraordinary  maintenance  on  the  machine  is 
exclusively  carried  out  by  the  technicians 
approved  by  the  manufacturer.  The  training 
course carried out only gives the client the base 
instructions  for  ordinary  maintenance.  The 
manufacturer  suggests  carrying  out  a  full 
service  every  two  years  to  guarantee  the  safety 
conditions. 

 

 

 

 

 

 

          

Note

 

The  maintenance  technician  must  note  on  an 
appropriate logbook all the interventions carried 
out  on  the  machine.  This  section  describes  the 
ordinary  checking  and  maintenance  procedures 
needed  to  guarantee  the  correct  functioning  of 
the machine. 
 

Any  other  intervention  that  may  be  necessary  to 
eliminate  anomalies  or  faults  must  be  expressly 
authorized by the manufacturer. 
For  major  repairs  it  is  recommended  to  turn  to  the 
manufacturer 

whose 

specialised 

personnel, 

possessing  the  technical  expertise  acquired  from  the 
original  manufacturing  in  the  factory,  are  always 
reachable and able to intervene quickly. 

 
 
For  maintenance  or  replacement  of  commercial 
components  installed  on  the  machine  keep  to  the 
instructions provided directly by the manufacturers. 
Such  instructions  are  normally  attached  to  the 
components  or  obtainable  via  catalogues  or  manuals 
provided by the manufacturers. 
 

 

 

 

 

        

Environment

 

The  components  replaced  during  maintenance 
operations must be disposed of according to the 
laws  in  force  concerning  waste  materials.  If 
necessary, they can be sent to the manufacturer, 
who will dispose of them in the most appropriate 
manner. 

 

6.2. General safety practice 

 

 

 

 

              Attention 

Before 

starting 

maintenance 

procedure 

disconnect  the  machine  from  the  mains  and  put 
in place all the necessary safety measures. 
 

 

 

 

 

              Attention 

During  maintenance  procedures  place  on  the 
machine,  preferably  on  the  control  panel  but  in 
any case in a clearly visible location, a sign with 
the text: “MACHINE UNDER MAINTENANCE, DO 
NOT SWITCH ON”. 

 
Maintenance  work  must  be  carried  out  by  specialised 
technicians  who  are  trained  in  specific  sectors,  which 
for this machine are: 

mechanical maintenance technicians; 

electrical maintenance technicians. 

It  is  the  duty  of  the  Safety  Officer  to  ascertain  the 
professionalism  and  competence  of  the  maintenance 
technicians. 

Содержание Macchia

Страница 1: ...MACCHIA User and service manual Page not to be printed Note print pages 2 3 and 5 and then to the end...

Страница 2: ...This document is an integral part of the MACCHIA hot chocolate dispenser as described in section 1 7 4 of annex I of directive 2006 42 EC The Italian edition of this manual contains the original instr...

Страница 3: ...n equipment 13 2 7 Residual risks 14 2 8 Applied Directives 15 2 9 Harmonized technical norms 15 3 Moving and transportation section 16 3 1 General norms 16 3 2 Packaging 16 3 3 Transportation 17 3 4...

Страница 4: ...he user with all the information necessary for the correct use and maintenance of the machine Consequently it is absolutely necessary to meticulously follow the instructions given in the manual during...

Страница 5: ...1 5 External components 1 Emergency button 2 Reset button 3 Protection grid safety sensor 4 Protection grid 5 Chocolate dispenser 6 Control panel 7 Front protective panel 8 Stop flow pedal 9 Swivelll...

Страница 6: ...dispenser 4 1 Column resistance 2 Column temperature probe 3 Display electrical board 4 Display connection cable 5 Micro security tank grid position 6 Column band resistance 7 Unload product point 8...

Страница 7: ...sion pipe resistance 7 Transformer 230V 24V 8 Mixer engine 9 Temperature probes connections 10 Tank micro security 11 Electrical panel opening limiter 12 Unipotential circuit ground strap 13 Safety mo...

Страница 8: ...e machine s technical specifications 1 10 Intended use The MACCHIA machine is a Hot chocolate dispenser for chocolate complete with vibrating table It can be used for the following types of product pl...

Страница 9: ...pprox Tank reducer ratio 1 7 5 Tank mixer speed 184 rev per min approx 1 14 Dimensions Electrical characteristics Power consumption 1100 Wmax Power at higher load 1100 W Power supply voltage 230V Phas...

Страница 10: ...solely of plastic aluminium and steel can be recycled in the appropriate collection centres According to the RoHS regulations electronic boards and electric material should be recycled separately in...

Страница 11: ...e use of the machine working cycle potential adjustments etc He she can only carry out the specific tasks described in this manual reserved for this role Mechanical maintenance technician The technici...

Страница 12: ...on original accessories 2 2 Safety limitations Attention The indications mentioned hereafter cannot completely safeguard from all dangers that one might encounter while using the machine they must be...

Страница 13: ...THE SAFETY MEASURES HAVE BEEN IMPLEMENTED IN OBSERVANCE OF PRESIDENTIAL DECREE 543 ON THE PREVENTION OF ACCIDENTS positioned on the door of the electrical panel Label indicating compulsory reading of...

Страница 14: ...fety microswitch is working properly If faulty please proceed immediately with its replacement Fuses The following fuses are located within the electric panel on the power board 1 1 protection fuse fo...

Страница 15: ...nt s safety measures The client must arrange for the following safety measures to be in places Provision of an adequate location for installation paying particular attention to the characteristics bel...

Страница 16: ...ng the processing only insert new chocolate if the product already in the machine has not expired If the old product has expired proceed to empty and clean the machine before inserting the new product...

Страница 17: ...ase of fire never use jets of water in the vicinity of the apparatus Disconnect all connections to the mains and use the appropriate CO2 extinguishers located in the building 2 8 Applied Directives Th...

Страница 18: ...first symbol shows the correct upright position of the packaging the second symbol shows that the packaging must be protected from the rain the third symbol shows that the content of the packaging is...

Страница 19: ...r having completed the unloading procedures the machine should be moved exclusively by means of a manual transportation trolley adequate for euro pallets the platform should only be lifted to the heig...

Страница 20: ...ronmental requirements necessary for optimal functioning of the machine please see sections 1 11 and 2 5 4 2 Electrical connections Attention The connection of the machine to the electrical system mus...

Страница 21: ...it is release it Power on the machine by pressing the button on the main switch S E L M I M A C C H I A The lighting up of the display confirms that the machine is correctly powered The appearance of...

Страница 22: ...User and service manual MACCHIA Hot chocolate dispenser 20 4 5 Drill template for under top installation...

Страница 23: ...late dispenser 21 5 Operation section 5 1 Description of the controls A ON button B RESET button C TEMEPRATURE button D button E button F DISPENSER button G MIXER botton H TEMPERING FUNCTION button in...

Страница 24: ...ne model I Display screen Displays messages for the operator 5 3 Using the machine Attention The machine must not be used by non authorised and non trained personnel The operators who carry out consen...

Страница 25: ...o action to protect the integrity of the machine During normal use of the machine the pressing of the pedal halts the flow of product and stops the rotation of the motor upon releasing the pedal the m...

Страница 26: ...e working cycle Before switching off the machine at the end of the working cycle empty the dispenser tubing as follows Press and hold the DISPENSER button F and after a short while also press the MIXE...

Страница 27: ...nate anomalies or faults must be expressly authorized by the manufacturer For major repairs it is recommended to turn to the manufacturer whose specialised personnel possessing the technical expertise...

Страница 28: ...chanical parts utensils or components used for maintenance that could cause damage to the machine or put personnel at risk 9 Before switching the machine back on make sure that all personnel are at a...

Страница 29: ...re it is big enough to contain all the product inside the machine 6 open the tap of the discharge point and start the mixer and wait for all the chocolate to exit the machine 7 stop the machine by ope...

Страница 30: ...described in sec tion 6 5 1 4 Remove the screws holding the electric motor to the reducer 5 Check that the electric cable attached to the motor is loose for a long enough part to allow for the motor...

Страница 31: ...he case o fuse of non original spare parts 6 6 1 Disconnection and reconnection of the motor If the motor needs to be replaced an electrical technician will need to intervene He will firstly have to d...

Страница 32: ...king sure to label the position of each cable 4 Unscrew the display board and remove it 5 Slot in the new display board and tighten it into place as it was originally 6 Reconnect the wires to the prob...

Страница 33: ...the productive cycle of the machine Here below is a list of periodic checks suggested by the manufacturer Before and at the end of each working cycle Cleaning of the external parts of the machine see...

Страница 34: ...User and service manual MACCHIA Hot chocolate dispenser 32 7 Technical diagrams section 7 1 Electrical circuit diagram...

Страница 35: ...User and service manual MACCHIA Hot chocolate dispenser 33...

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Страница 41: ...User and service manual MACCHIA Hot chocolate dispenser 39...

Страница 42: ...User and service manual MACCHIA Hot chocolate dispenser 40...

Страница 43: ...5 Connecting cable between microcircuit board and power board MA 006 Fuse kit MA 007 Line contactor MA 008 Lighted RESET button MA 009 Safety relay MA 010 Emergency button MA 011 Pedal MA 012 Tank mix...

Страница 44: ...vice manual MACCHIA Hot chocolate dispenser 42 MA 019 Mechanical pivot wheel MA 020 Temperature probe MA 021 230V Plug MA 022 Tank band resistance MA 023 Column resistance MA 024 Resistance wire for t...

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