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Seepex Macerator 110 Series, Необязательная инструкция по эксплуатации и сборке


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Index

Index

Index

Index

6.2

Measures before commissioning............................................................................................ 14

6.3

Initial commissioning/repeated commissioning

6.4

De-commissioning

7

7

7

7

Maintenance

Maintenance

Maintenance

Maintenance.......................................................................................................................................

.......................................................................................................................................

.......................................................................................................................................

....................................................................................................................................... 18

18

18

18

7.1

Preventative measures
7.1.1

Machine down-time

7.2

Lubrication
7.2.1

Joint grease

7.3

Inspection

8

8

8

8

Malfunctions, causes, rectification

Malfunctions, causes, rectification

Malfunctions, causes, rectification

Malfunctions, causes, rectification......................................................................................................

......................................................................................................

......................................................................................................

...................................................................................................... 20

20

20

20

9

9

9

9

Dismantling / Reassembly

Dismantling / Reassembly

Dismantling / Reassembly

Dismantling / Reassembly..................................................................................................................

..................................................................................................................

..................................................................................................................

.................................................................................................................. 22

22

22

22

9.1.10 Macerator Cutter Head Assembly.............................................................................. 22

9.1

Dismantling / Reassembly of the machine............................................................................. 27
9.1.1

Prepare the machine for dismantling

9.1.2

Dismantling

9.1.3

Reassembly

9.4

Mechanical seal ..................................................................................................................... 32
9.4.1

Safety

9.4.2

Application conditions and material version

9.4.3

Design

9.4.4

Commissioning 

9.4.5

Monitoring during operation

9.4.6

Dismantling of mechanical seal

9.4.7

Reassembly of mechanical seal

9.6

Sectional drawing shaft sealing.............................................................................................. 35
9.6.1

Part List ..................................................................................................................... 36

10

10

10

10

Spare parts

Spare parts

Spare parts

Spare parts.........................................................................................................................................

.........................................................................................................................................

.........................................................................................................................................

......................................................................................................................................... 39

39

39

39

10.1

Order template for spare parts............................................................................................... 40

11

11

11

11

Special tools

Special tools

Special tools

Special tools .......................................................................................................................................

.......................................................................................................................................

.......................................................................................................................................

....................................................................................................................................... 43

43

43

43

12

12

12

12

Associated documents

Associated documents

Associated documents

Associated documents........................................................................................................................

........................................................................................................................

........................................................................................................................

........................................................................................................................44

44

44

44

13

13

13

13

Appendix

Appendix

Appendix

Appendix.............................................................................................................................................

.............................................................................................................................................

.............................................................................................................................................

.............................................................................................................................................46

46

46

46

13.1

Manufacturer's documents / suppliers

Subsidiaries

Subsidiaries

Subsidiaries

Subsidiaries

Содержание Macerator 110 Series

Страница 1: ...Issue 1 09 2018 Not Binding Operating and Assembly Instruction Macerator This operating and assembly instruction is only for general information Type I 110 with flush connection ZLWKRXW IOXVK FRQQHFWLRQ ...

Страница 2: ...Issue 1 09 2018 Not Binding Operating and Assembly Instruction Macerator This operating and assembly instruction is only for general information Type I 110 with flush connection ...

Страница 3: ......

Страница 4: ... machine 2 3 Constructive design 3 3 3 3 Technical Data Technical Data Technical Data Technical Data 6 6 6 6 4 4 4 4 Transport Intermediate storage Disposal Transport Intermediate storage Disposal Transport Intermediate storage Disposal Transport Intermediate storage Disposal 8 8 8 8 4 1 Safety 4 2 Transport 4 2 1 Dimensions weight and centre of gravity 4 2 2 Symbol 4 2 3 Lashing points AP for lif...

Страница 5: ...bly of the machine 27 9 1 1 Prepare the machine for dismantling 9 1 2 Dismantling 9 1 3 Reassembly 9 4 Mechanical seal 32 9 4 1 Safety 9 4 2 Application conditions and material version 9 4 3 Design 9 4 4 Commissioning 9 4 5 Monitoring during operation 9 4 6 Dismantling of mechanical seal 9 4 7 Reassembly of mechanical seal 9 6 Sectional drawing shaft sealing 35 9 6 1 Part List 36 10 10 10 10 Spare...

Страница 6: ...ion Corresponding harmonised standards and regulations 1 2 Safety and warning notes Comply with safety and warning notes for safe and efficient use of the product Signal words for specific dangers and possible consequences are explained below These are supplemented by symbols pictograms if necessary 1 2 1 Warning notes 1 2 2 Danger symbols NOTICE Caution for machine Possible danger Material damage...

Страница 7: ...nger 1 4 Qualification of the personnel This handbook is intended for Owner Operators Setters Maintenance personnel 1 5 Authorised people People authorised to undertake operation set up and maintenance are instructed and trained specialists employed by the owner manufacturer The owner is responsible for Personnel training Compliance with safety regulations Compliance with operating and maintenance...

Страница 8: ...wn chapter Decontaminate de toxify machines that are used for pumping media that can be harmful to health Refer to the Initial start up chapter before repeated start up of the machine 1 6 Personal protective equipment Wear personal protective equipment and or additional equipment for your own safety Avoid limit risks by the use of collective technical protective equipment or by organisational meas...

Страница 9: ...pumping media in ac cordance with the technical data chapter 3 Written approval must be obtained from the manufacturer before other media are pumped Refer to the information on the type plate and the operating instructions for technical data chapter 3 and comply with them The operating instructions are assigned to the seepex machine based on the commission number Fig 1 1 Similar illustration 1 10 ...

Страница 10: ...ode of operation and principle of maceration The macerator serves to chop solids and textiles The optimum cutting effect is the result of the minimal space between the shear plate and the knives The material is chopped and not torn 2 3 Constructive design Range I Range U Item Denomination ANT Drive 102 Drive shaft 200 Lantern SDE Cutterhead assembly 500 Cutter casing 900 Shear plate 905 Cutting he...

Страница 11: ...6 ...

Страница 12: ...018 Dokument document OM TED MACe Blatt sheet 1 1 3 Technical data 3 1 Data sheet 3 2 Declaration Data sheet and declarations are commission specific documents and not part of this not binding operating and assembly instruction ...

Страница 13: ...8 ...

Страница 14: ...Damage to property injuries due to incorrect transport Slight injury or damage to property can occur Comply with the safety notes and transport notes on the packaging Use suitable means of transport lifting devices and tools Use protective equipment Top Fragile item Against moisture protect Centre of gravity Lashing points WARNING Warning of suspended load Death of serious injury can occur Use the...

Страница 15: ...trial truck 4 3 Temporary storage Corrosion protection If stored temporary for longer periods additional corrosion protection is necessary Discuss required corrosion protection measures with seepex Store in dry closed rooms that are free of frost to protect against ambient influences 4 4 Disposal NOTICE Environmental protection Material damage can occur Drain the pumping medium and dispose of it i...

Страница 16: ...erator contact surfaces rest on foundation bearing type fixture Correct seat of drives All drives are aligned and assembled ready for operation Align fasten drive unit if the drive has been shifted during transport installation of the mac erator CAUTION Macerator falling Slight injury or damage to property may occur Observe sling points for lifting device Observe dimensions weights and center of g...

Страница 17: ...serve technical data Chapter 3 Nominal width of pipeline nominal width of macerator inlet and outlet connection 5 5 3 Residue free pipelines 5 5 4 Zero potential assembly Assembly pipelines and other components on the macerator with zero potential DANGER Line voltage and rated frequency Death or serious injury will occur Observe type plate on macerator Note manufacturer s regulations Chapter 13 Ob...

Страница 18: ...trop Germany Phone 49 2041 996 231 Fax 49 2041 996 431 Address of plant Rest of Europe Phone 49 2041 996 224 Fax 49 2041 996 424 service seepex com Outside Europe Phone 49 2041 996 120 Fax 49 2041 996 432 Delivery date Date of installation Assembly check carried out on Please enter operational data Conveying liquid Temperature Fuse level motor protection or power consumption Frequency control no y...

Страница 19: ...14 ...

Страница 20: ...ce Protective devices designed to prevent touching surfaces or moving parts must be regarded as adequate if testing with test finger is not possible taking into account penetration possibility strength and shock resistance Observe country specific protective regulations Fit touch protection on macerators with open suction casing These safety clearances pro tect persons who try to reach into danger...

Страница 21: ...start macerator then the pump Solids may clog the holes of the shear plate and block the macerator 6 3 1 Heavy components that cannot be chopped 6 3 2 Avoid macerator dry running Flow direction Design I Design U NOTICE Macerator dry running Breakdown and or irreparable damage to the macerator Fill casing on inlet side with liquid NOTICE Heavy components that cannot be chopped e g metals stones Dam...

Страница 22: ...rator Dismantling the macerator Note dismounting reassembly Chapter 9 6 4 4 Storing Protecting the macerator from corrosion NOTICE High pressure Breakdown and or irreparable damage to the shaft seal or macerator Observe pressure in the macerator as specified in the technical data Chapter 3 DANGER Dangerous voltage Death or serious injury can occur Note safety regulations Disconnect motor from all ...

Страница 23: ...18 ...

Страница 24: ...CE Macerator standstill Production failure due to wear Obtain replacement cutterhead assembly Item Denomination Lubricant Fill volume Remarks 1 Cutterhead assembly NLGI class 1 5 3 200 cm Relubrication via lubrication nipple 2 Drive Refer to manufacturer s documentation chapter 13 _ Knives shear plate Conveying medium Shaft seal Note dismantling reassembly shaft seal chapter 9 4 Component Interval...

Страница 25: ...20 ...

Страница 26: ... X X X X X Friction between shear plate headstock too large Set cutter clearance Put lubricant liquid soap between shear plate knives X X Wrong or faulty shear plate Deburr and clean contact surfaces on bearing hous ing If necessary exchange shear plate X X Suction line or shaft seal leaking Seal untight parts X X X Maceration degree too high Check suction head if nec essary increase pipe diam ete...

Страница 27: ...22 ...

Страница 28: ...embly of the shaft sealing see document OM SEA __ 1 4 Drive Shaft 102 After disassembly of the lock nut 106 and locking plate 107 the drive shaft 102 will be pressed out of the bearing housing 100 2 0 Headstock Assembly Re assembly 2 1 Bearing Housing 100 Check lip seal 127 for damage replace it if necessary press it in and fill it with grease 1 Press in the external bearing rings 151 and 104 2 2 ...

Страница 29: ...lipped on the drive shaft 102 Screw down with hexagon nut M20 not self locking and no component of the headstock assembly Do not use the self locking hexagon nut 142 because this hexagon nut can only be used once for the re assembly acc to Point 2 5 3 B Measure the distance between the knife C in the headstock 905 and the shear plate 900 using a thickness gauge C Dismantle the headstock 905 again ...

Страница 30: ...er of the split ring 903 to be destroyed Perhaps loosen and newly adjust shear plate 900 Additionally safeguard screws 906 by means of a screw locking device an adhesive of medium strengh In addition safeguard the self locking hexagon nut 142 by a screw locking device an adhesive of medium strengh Rechecking acc to Point 2 5 1 item E1 2 5 3 Closing Casing ASG Cover Plate APL Re assembly see docume...

Страница 31: ...26 ...

Страница 32: ... connections against restarting WARNING Tilting or falling macerator Death or serious injury can occur Attach cutter casing 500 to secure the macerator CAUTION Oozing liquid Slight injury or damage to property may occur Wear suitable protective clothing See the technical data chapter 3 for the corresponding design of the macerator casing Drain pipelines on inlet and outlet sides or shut off behind...

Страница 33: ... FLA Remove screw fitting SCH on macerator feet Observe de commissioning instructions chapter 6 4 Remove screw fitting SCH on pipelines FLA Remove screw fitting SCH on macerator feet Remove macerator Observe de commissioning instructions chapter 6 4 Remove screw fitting 562 563 564 Remove the drive ANT Remove screw fitting 242 Remove cover plate 240 Remove set screw 150 Remove coupling 149 and dis...

Страница 34: ...erhead assembly SDE dis mantling instructions chapter 9 1 10 WARNING Tilting or falling macerator Death or serious injury can occur Attach cutter casing 500 to secure the macerator Follow cutterhead assembly SDE reas sembly instructions chapter 9 1 10 Check O ring 350 for damage and replace if necessary Insert O ring 350 in drive casing 200 Insert cutterhead assembly SDE in drive casing 200 Align ...

Страница 35: ...ting 506 507 Push on distance ring 153 and coupling 149 to limit stop Mount set screw 150 in coupling 149 Mount the mounting flange 201 with screw fitting 231 232 Coat drive shaft multi spline profile 102 with anti seize graphite petroleum GF Mount drive ANT with screw fitting 562 563 564 Note position of motor terminal box for drive ANT Mount cover plate 240 with screw fitting 242 Place pipeline ...

Страница 36: ...ument document OM MAI 11e Blatt sheet 5 5 9 Dismantling Reassembly Alternative B Insert macerator between pipelines FLA Mount screw fitting SCH on pipelines FLA Mount screw fitting SCH on macerator feet Assemble flushing connection SSÜ ...

Страница 37: ...32 ...

Страница 38: ...al to adjust at the application site in a manner appropriate for the operating conditions Refer to the sectional drawing of the shaft seal for setting measurements Set the setting measurements of the shaft seal to the drive shaft 102 9 4 5 Maintenance No maintenance is required if the machine is operated according to the regulations WARNING Shaft seal is leaky Leakage may escape into the atmospher...

Страница 39: ...aded holes made in housing 333 Push shaft seal SEA out of cutter casing SDE using forcing off bolts 351 Dismantle mechanical seal 330 SDE X 351 SEA 352 351 144 380 347 333 346 330 SEA Shaft seals are high quality precision parts This means they must be installed carefully Careful handling and utmost cleanliness are essential Reassemble mechanical seal 330 Fill bearing area B with grease up to top ...

Страница 40: ...ressure in the bearing housing Connection fittings A barrier chamber supply unit without with flow meter must be installed for applying flushing barrier liquid to the shaft seal NOTICE Irreparable damage due to overheating penetration of the product Material damage can occur Connect flush connection before commissioning Flushing volume QSp 1 5 bar 1 0 0 5 0 2 50 100 150 200 250 300 350 400 Q l h S...

Страница 41: ...36 ...

Страница 42: ......

Страница 43: ...38 ...

Страница 44: ...lip seal bague d etanchéité d ondes 1 128 Schmiernippel lubrication nipple raccord fileté de graissage 1 141 Passfeder fitting key clavette 1 142 6kt Mutter hexagon nut écrou 1 143 Fächerscheibe fan type lock washer rondelle à dents chevauchantes extérieures 1 144 O Ring o ring joint torique 1 147 Doppelnippel double nipple double raccord 1 151 Kegelrollenlager taper roller bearing roulement à rou...

Страница 45: ...établissement requise du personnel qualifié ainsi qu un dispositif d essai pour la verifiction du fonctionnement de l unité sécatrice Der Kauf einer komplett überholten fertig montierten und funktionsgeprüften Ersatzschneideinheit ist aus o g Grund konstengünstiger und gewährleistet die Funktionssicherheit For the a m reason the purchase of a completely overhauled fitted and function tested spare ...

Страница 46: ...41 Ausgabe issue B 29 03 2011 Dokument document OM SZG 02e Blatt sheet 1 1 10 Spare parts 10 1 Spare parts list 10 2 Sectional drawing and parts list ...

Страница 47: ...42 ...

Страница 48: ...ottrop service seepex com Germany Tel 492041 996 231 Fax 492041 996 431 Delivery address Rest of Europe Tel 492041 996 224 Fax 492041 996 424 Outside Europe Tel 492041 996 120 Fax 492041 996 432 No Quantity Component Material Comment Set of wearing parts 102 1 Drive shaft 104 1 Bearing 112 1 Set of of fitting discs 140 1 Shaft securing sleeve 149 1 Coupling 151 1 Bearing 330 1 Mechanical seal stat...

Страница 49: ... 1 O ring gasket according to data sheet chapter 3 1 126 1 Lip seal 127 1 Lip seal 144 1 O ring 330 3 Mechanical seal stationary seat unit according to data sheet chapter 3 1 346 2 O ring 347 2 O ring 350 1 O ring 501 1 O ring 904 1 Felt ring 910 1 Felt ring __________________________________ _______________________________________ Place date Signature company stamp ...

Страница 50: ...r service seepex GmbH Postfach 10 15 64 D 46215 Bottrop service seepex com Germany Tel 492041 996 231 Fax 492041 996 431 Delivery address Rest of Europe Tel 492041 996 224 Fax 492041 996 424 Outside Europe Tel 492041 996 120 Fax 492041 996 432 For installation of Cutterhead assembly Bearing Tool no W50 W51 W52 W53 Denomination Mounting socket Sleeve Pin Pin Order no MSO HUL BOL BOL For installatio...

Страница 51: ...46 ...

Страница 52: ... XXd Blatt sheet 1 1 12 Zugehörige Unterlagen 12 1 Zusatzeinrichtungen Technische Information Zusatzeinrichtungen und technische Informationen sind kommissions spezifische Dokumente und nicht Bestandteil dieser unverbindlichen Betriebs und Montageanleitung ...

Страница 53: ...48 ...

Страница 54: ...ment document OM MDS XXd Blatt sheet 1 1 13 Anhang 13 1 Herstellerunterlagen Zulieferer Hersteller und Zuliefererunterlagen sind kommissionsspezifische Dokumente und nicht Bestandteil dieser unverbindlichen Betriebs und Montageanleitung ...

Страница 55: ...50 ...

Страница 56: ...51 ...

Страница 57: ... 937 8647157 sales seepex net Malaysia SEEPEX M Sdn Bhd No 2 Jalan 51 203A Kaw Perindustrian Tiong Nam Seksyen 51 46050 Petaling Jaya Selengor Darul Ehsan Tel 60 3 88009988 seepex m seepex com Belgium SEEPEX GmbH Bureau België Industriezone Klein Gent Link 21 Welvaartstraat 14 1 bus 15 2200 Herentals Tel 32 14 501471 Fax 32 14 501461 seepex be seepex com Irland SEEPEX UK Ltd Branch Office Ireland ...

Страница 58: ...Issue 1 09 2018 Not Binding Operating and Assembly Instruction Macerator This operating and assembly instruction is only for general information Type I 110 withRXW flush connection ...

Страница 59: ......

Страница 60: ... machine 2 3 Constructive design 3 3 3 3 Technical Data Technical Data Technical Data Technical Data 6 6 6 6 4 4 4 4 Transport Intermediate storage Disposal Transport Intermediate storage Disposal Transport Intermediate storage Disposal Transport Intermediate storage Disposal 8 8 8 8 4 1 Safety 4 2 Transport 4 2 1 Dimensions weight and centre of gravity 4 2 2 Symbol 4 2 3 Lashing points AP for lif...

Страница 61: ...bly of the machine 27 9 1 1 Prepare the machine for dismantling 9 1 2 Dismantling 9 1 3 Reassembly 9 4 Mechanical seal 32 9 4 1 Safety 9 4 2 Application conditions and material version 9 4 3 Design 9 4 4 Commissioning 9 4 5 Monitoring during operation 9 4 6 Dismantling of mechanical seal 9 4 7 Reassembly of mechanical seal 9 6 Sectional drawing shaft sealing 35 9 6 1 Part List 36 10 10 10 10 Spare...

Страница 62: ...ion Corresponding harmonised standards and regulations 1 2 Safety and warning notes Comply with safety and warning notes for safe and efficient use of the product Signal words for specific dangers and possible consequences are explained below These are supplemented by symbols pictograms if necessary 1 2 1 Warning notes 1 2 2 Danger symbols NOTICE Caution for machine Possible danger Material damage...

Страница 63: ...nger 1 4 Qualification of the personnel This handbook is intended for Owner Operators Setters Maintenance personnel 1 5 Authorised people People authorised to undertake operation set up and maintenance are instructed and trained specialists employed by the owner manufacturer The owner is responsible for Personnel training Compliance with safety regulations Compliance with operating and maintenance...

Страница 64: ...wn chapter Decontaminate de toxify machines that are used for pumping media that can be harmful to health Refer to the Initial start up chapter before repeated start up of the machine 1 6 Personal protective equipment Wear personal protective equipment and or additional equipment for your own safety Avoid limit risks by the use of collective technical protective equipment or by organisational meas...

Страница 65: ...pumping media in ac cordance with the technical data chapter 3 Written approval must be obtained from the manufacturer before other media are pumped Refer to the information on the type plate and the operating instructions for technical data chapter 3 and comply with them The operating instructions are assigned to the seepex machine based on the commission number Fig 1 1 Similar illustration 1 10 ...

Страница 66: ...ode of operation and principle of maceration The macerator serves to chop solids and textiles The optimum cutting effect is the result of the minimal space between the shear plate and the knives The material is chopped and not torn 2 3 Constructive design Range I Range U Item Denomination ANT Drive 102 Drive shaft 200 Lantern SDE Cutterhead assembly 500 Cutter casing 900 Shear plate 905 Cutting he...

Страница 67: ...6 ...

Страница 68: ...018 Dokument document OM TED MACe Blatt sheet 1 1 3 Technical data 3 1 Data sheet 3 2 Declaration Data sheet and declarations are commission specific documents and not part of this not binding operating and assembly instruction ...

Страница 69: ...8 ...

Страница 70: ...Damage to property injuries due to incorrect transport Slight injury or damage to property can occur Comply with the safety notes and transport notes on the packaging Use suitable means of transport lifting devices and tools Use protective equipment Top Fragile item Against moisture protect Centre of gravity Lashing points WARNING Warning of suspended load Death of serious injury can occur Use the...

Страница 71: ...trial truck 4 3 Temporary storage Corrosion protection If stored temporary for longer periods additional corrosion protection is necessary Discuss required corrosion protection measures with seepex Store in dry closed rooms that are free of frost to protect against ambient influences 4 4 Disposal NOTICE Environmental protection Material damage can occur Drain the pumping medium and dispose of it i...

Страница 72: ...erator contact surfaces rest on foundation bearing type fixture Correct seat of drives All drives are aligned and assembled ready for operation Align fasten drive unit if the drive has been shifted during transport installation of the mac erator CAUTION Macerator falling Slight injury or damage to property may occur Observe sling points for lifting device Observe dimensions weights and center of g...

Страница 73: ...serve technical data Chapter 3 Nominal width of pipeline nominal width of macerator inlet and outlet connection 5 5 3 Residue free pipelines 5 5 4 Zero potential assembly Assembly pipelines and other components on the macerator with zero potential DANGER Line voltage and rated frequency Death or serious injury will occur Observe type plate on macerator Note manufacturer s regulations Chapter 13 Ob...

Страница 74: ...trop Germany Phone 49 2041 996 231 Fax 49 2041 996 431 Address of plant Rest of Europe Phone 49 2041 996 224 Fax 49 2041 996 424 service seepex com Outside Europe Phone 49 2041 996 120 Fax 49 2041 996 432 Delivery date Date of installation Assembly check carried out on Please enter operational data Conveying liquid Temperature Fuse level motor protection or power consumption Frequency control no y...

Страница 75: ...14 ...

Страница 76: ...ce Protective devices designed to prevent touching surfaces or moving parts must be regarded as adequate if testing with test finger is not possible taking into account penetration possibility strength and shock resistance Observe country specific protective regulations Fit touch protection on macerators with open suction casing These safety clearances pro tect persons who try to reach into danger...

Страница 77: ...start macerator then the pump Solids may clog the holes of the shear plate and block the macerator 6 3 1 Heavy components that cannot be chopped 6 3 2 Avoid macerator dry running Flow direction Design I Design U NOTICE Macerator dry running Breakdown and or irreparable damage to the macerator Fill casing on inlet side with liquid NOTICE Heavy components that cannot be chopped e g metals stones Dam...

Страница 78: ...rator Dismantling the macerator Note dismounting reassembly Chapter 9 6 4 4 Storing Protecting the macerator from corrosion NOTICE High pressure Breakdown and or irreparable damage to the shaft seal or macerator Observe pressure in the macerator as specified in the technical data Chapter 3 DANGER Dangerous voltage Death or serious injury can occur Note safety regulations Disconnect motor from all ...

Страница 79: ...18 ...

Страница 80: ...CE Macerator standstill Production failure due to wear Obtain replacement cutterhead assembly Item Denomination Lubricant Fill volume Remarks 1 Cutterhead assembly NLGI class 1 5 3 200 cm Relubrication via lubrication nipple 2 Drive Refer to manufacturer s documentation chapter 13 _ Knives shear plate Conveying medium Shaft seal Note dismantling reassembly shaft seal chapter 9 4 Component Interval...

Страница 81: ...20 ...

Страница 82: ... X X X X X Friction between shear plate headstock too large Set cutter clearance Put lubricant liquid soap between shear plate knives X X Wrong or faulty shear plate Deburr and clean contact surfaces on bearing hous ing If necessary exchange shear plate X X Suction line or shaft seal leaking Seal untight parts X X X Maceration degree too high Check suction head if nec essary increase pipe diam ete...

Страница 83: ...22 ...

Страница 84: ...ve screw fitting 142 143 Remove conical unit 909 headstock 905 felt ring 910 and fitting discs 112 from bearing housing 100 Remove screw fitting 906 907 Remove pressure ring 903 and felt ring 904 from headstock 905 Remove socket screw 906 and spring washer 907 Remove shear plate 900 from bearing housing 100 Remove shaft seal SEA Follow instructions in shaft seal dismantling reassembly document cha...

Страница 85: ...p seal 127 position Refer to maintenance document chapter 7 0 for grease filling grade Insert bearing outer races 151 in bearing housing 100 Cover thread G of drive shaft 102 with adhesive film Press bearing inner race 151 onto drive shaft 102 and fill with grease Refer to maintenance document chapter 7 0 for grease filling grade Push drive shaft 102 into bearing hous ing 100 Fill bearing inner ra...

Страница 86: ...itting position of shear plates 900 detail X Install shear plate 900 on bearing hous ing 100 with screw fitting 906 907 CAUTION E2 Irreparable damage to cutter and shear plate Damage to property can occur Cutter in headstock 905 may not come into contact with shear plate 900 Push fitting discs 112 with 3 mm total thickness dimension P and headstock 905 onto drive shaft 102 Install headstock 905 an...

Страница 87: ...ar plate 900 is not be tween 0 05 mm and 0 2 mm dimension M repeat the process Remove screw fitting 142 Remove conical unit 909 headstock 905 and reduced fitting disc set 112 Soak felt ring 904 in oil bath Use ISO VG 220 oil quality Insert felt ring 904 in pressure ring 903 Mount pressure ring 903 on headstock 905 with socket screw 906 and spring washer 907 Secure socket screw medium tight with ad...

Страница 88: ... connections against restarting WARNING Tilting or falling macerator Death or serious injury can occur Attach cutter casing 500 to secure the macerator CAUTION Oozing liquid Slight injury or damage to property may occur Wear suitable protective clothing See the technical data chapter 3 for the corresponding design of the macerator casing Drain pipelines on inlet and outlet sides or shut off behind...

Страница 89: ... FLA Remove screw fitting SCH on macerator feet Observe de commissioning instructions chapter 6 4 Remove screw fitting SCH on pipelines FLA Remove screw fitting SCH on macerator feet Remove macerator Observe de commissioning instructions chapter 6 4 Remove screw fitting 562 563 564 Remove the drive ANT Remove screw fitting 242 Remove cover plate 240 Remove set screw 150 Remove coupling 149 and dis...

Страница 90: ...erhead assembly SDE dis mantling instructions chapter 9 1 10 WARNING Tilting or falling macerator Death or serious injury can occur Attach cutter casing 500 to secure the macerator Follow cutterhead assembly SDE reas sembly instructions chapter 9 1 10 Check O ring 350 for damage and replace if necessary Insert O ring 350 in drive casing 200 Insert cutterhead assembly SDE in drive casing 200 Align ...

Страница 91: ...ting 506 507 Push on distance ring 153 and coupling 149 to limit stop Mount set screw 150 in coupling 149 Mount the mounting flange 201 with screw fitting 231 232 Coat drive shaft multi spline profile 102 with anti seize graphite petroleum GF Mount drive ANT with screw fitting 562 563 564 Note position of motor terminal box for drive ANT Mount cover plate 240 with screw fitting 242 Place pipeline ...

Страница 92: ...ument document OM MAI 11e Blatt sheet 5 5 9 Dismantling Reassembly Alternative B Insert macerator between pipelines FLA Mount screw fitting SCH on pipelines FLA Mount screw fitting SCH on macerator feet Assemble flushing connection SSÜ ...

Страница 93: ...32 ...

Страница 94: ...to adjust at the application site in a manner appropriate for the operating conditions Refer to the sectional drawing of the shaft seal for setting measurements Set the setting measurements of the shaft seal to the drive shaft 102 9 4 5 Maintenance No maintenance is required if the machine is operated according to the regulations WARNING Shaft seal is leaky Leakage may escape into the atmosphere T...

Страница 95: ...detail X Two additional threaded holes made in housing 333 Push shaft seal SEA out of cutting unit housing SDE using forcing off bolts Dismantling mechanical seal 330 Shaft sealings are high quality precision parts Their installation is therefore to be undertaken with care Careful handling and the utmost of cleanliness are prerequisites Reassembly mechanical seal 330 Fill bearing area B with greas...

Страница 96: ......

Страница 97: ...36 ...

Страница 98: ...ip seal bague d etanchéité d ondes 1 128 Schmiernippel lubrication nipple raccord fileté de graissage 1 141 Passfeder fitting key clavette 1 142 6kt Mutter hexagon nut écrou 1 143 Fächerscheibe fan type lock washer rondelle à dents chevauchantes extérieures 1 144 O Ring o ring joint torique 1 151 Kegelrollenlager taper roller bearing roulement à rouleaux coniques 1 330 Gegenringeinheit stationary ...

Страница 99: ...re établissement requise du personnel qualifié ainsi qu un dispositif d essai pour la verifiction du fonctionnement de l unité sécatrice Der Kauf einer komplett überholten fertig montierten und funktionsgeprüften Ersatzschneideinheit ist aus o g Grund kostengünstiger und gewährleistet die Funktionssicherheit For the a m reason the purchase of a completely overhauled fitted and function tested spar...

Страница 100: ...39 Ausgabe issue B 29 03 2011 Dokument document OM SZG 02e Blatt sheet 1 1 10 Spare parts 10 1 Spare parts list 10 2 Sectional drawing and parts list ...

Страница 101: ...40 ...

Страница 102: ...ottrop service seepex com Germany Tel 492041 996 231 Fax 492041 996 431 Delivery address Rest of Europe Tel 492041 996 224 Fax 492041 996 424 Outside Europe Tel 492041 996 120 Fax 492041 996 432 No Quantity Component Material Comment Set of wearing parts 102 1 Drive shaft 104 1 Bearing 112 1 Set of of fitting discs 140 1 Shaft securing sleeve 149 1 Coupling 151 1 Bearing 330 1 Mechanical seal stat...

Страница 103: ... 1 O ring gasket according to data sheet chapter 3 1 126 1 Lip seal 127 1 Lip seal 144 1 O ring 330 3 Mechanical seal stationary seat unit according to data sheet chapter 3 1 346 2 O ring 347 2 O ring 350 1 O ring 501 1 O ring 904 1 Felt ring 910 1 Felt ring __________________________________ _______________________________________ Place date Signature company stamp ...

Страница 104: ...r service seepex GmbH Postfach 10 15 64 D 46215 Bottrop service seepex com Germany Tel 492041 996 231 Fax 492041 996 431 Delivery address Rest of Europe Tel 492041 996 224 Fax 492041 996 424 Outside Europe Tel 492041 996 120 Fax 492041 996 432 For installation of Cutterhead assembly Bearing Tool no W50 W51 W52 W53 Denomination Mounting socket Sleeve Pin Pin Order no MSO HUL BOL BOL For installatio...

Страница 105: ...44 ...

Страница 106: ... XXd Blatt sheet 1 1 12 Zugehörige Unterlagen 12 1 Zusatzeinrichtungen Technische Information Zusatzeinrichtungen und technische Informationen sind kommissions spezifische Dokumente und nicht Bestandteil dieser unverbindlichen Betriebs und Montageanleitung ...

Страница 107: ...46 ...

Страница 108: ...ment document OM MDS XXd Blatt sheet 1 1 13 Anhang 13 1 Herstellerunterlagen Zulieferer Hersteller und Zuliefererunterlagen sind kommissionsspezifische Dokumente und nicht Bestandteil dieser unverbindlichen Betriebs und Montageanleitung ...

Страница 109: ...48 ...

Страница 110: ...49 ...

Страница 111: ... 937 8647157 sales seepex net Malaysia SEEPEX M Sdn Bhd No 2 Jalan 51 203A Kaw Perindustrian Tiong Nam Seksyen 51 46050 Petaling Jaya Selengor Darul Ehsan Tel 60 3 88009988 seepex m seepex com Belgium SEEPEX GmbH Bureau België Industriezone Klein Gent Link 21 Welvaartstraat 14 1 bus 15 2200 Herentals Tel 32 14 501471 Fax 32 14 501461 seepex be seepex com Irland SEEPEX UK Ltd Branch Office Ireland ...

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