Section 03
TROUBLESHOOTING
Subsection 01
(TROUBLESHOOTING CHART)
SMR2002-020_03_01A.FM
03-01-1
TROUBLESHOOTING CHART
0
The following is provided to help in diagnosing the probable source of troubles. It is a guideline and should
not be assumed to have all causes for all problems.
NOTE: On RFI and DI models
,
always check for fault codes recorded in the MPEM first using the VCK
(vehicle communication kit (P/N 529 035 844). The MPEM programmer (P/N 529 035 878) can be used
on the
RFI models
. If a fault code is detected, service the fault code and recheck operating conditions.
Refer to
Diagnostic Procedures
in ENGINE MANAGEMENT section.
ENGINE WILL NOT START
OTHER OBSERVATION
POSSIBLE CAUSE
REMEDY
Engine does not turn over
• DESS operation non functional
• If 2 short beeps are not heard when
installing safety lanyard, refer to
ELECTRICAL SYSTEM and ENGINE
MANAGEMENT
• Wrong safety lanyard
• Use one that has been programmed
for that watercraft
• Safety lanyard switch faulty or discon-
nected or harness damaged
• Replace
• Burnt fuse on MPEM or in rear elec-
trical box: battery, starting system,
fuel pump (
RFI models
)
• Check wiring then replace fuse
• Starting system fuse keeps on burn-
ing
• Check wiring, starting system solenoid
and MPEM
• Discharged or disconnected battery
• Check/recharge
• Defective or disconnected start/stop
switch
• Check, refer to STARTING SYSTEM or
ENGINE MANAGEMENT
• Battery connections
• Check/clean/tighten
• Water/fuel hydrolock
• Check, refer to section MAINTENANCE
• Starter malfunction
• Check, refer to section ELECTRICAL
SYSTEM
• Starter solenoid
• Check, refer to section ELECTRICAL
SYSTEM
• Seized or obstructed engine
• Check/repair, refer to section ENGINE
• Hydraulically locked air compressor
(
DI models
)
• Check/repair as needed
• Seized jet pump
• Check, refer to section PROPULSION
SYSTEM
• Faulty sensor (
RFI and DI models
)
or MPEM
• Check faulty codes in MPEM memory,
refer to section ENGINE MANAGEMENT
Engine turns slowly
• Loose battery cable connections
• Check/clean/tighten
• Discharged/weak battery
• Check/charge/replace
• Restriction in jet pump
• Check/clean pump
• Partial seizure in jet pump
• Inspect, refer to section PROPULSION
SYSTEM
• Partial engine hydrolock
• Check, refer to section MAINTENANCE
• Partial engine seizure
• Check compression, refer to section
ENGINE
• Worn starter
• Check, refer to section ELECTRICAL
SYSTEM
• Outside temperature too low
• Battery capacity is not sufficient for
cold temperature
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