Section 04
ENGINE
Subsection 05
(TOP END)
04-05-22
SMR2002-024_04_05A.FM
1. Sliding valve ridge toward housing groove
Piston
At assembly, place the pistons
no. 3
with the let-
ters “AUS” (over an arrow on the piston dome)
facing in direction of the exhaust port.
1. Exhaust side
NOTE:
On the
787 RFI
and
947 engines
, the ex-
haust ports are located on the same side as the
intake.
Carefully cover crankcase opening as for disas-
sembly.
Piston Pin and Roller Bearing
To install roller bearing
no. 4
and piston pin
no. 6
use, piston pin puller (P/N 529 035 503) with the
appropriate set of sleeves as for disassembly.
– Replacement bearings are held in place by a lo-
cating sleeve outside and 2 plastic cage halves
inside.
– Push needle bearing together with inner halves
out of the locating sleeve into the connecting
rod bore.
– Replace the inner halves by the appropriate
sleeve tool in the connecting rod bore.
– Insert piston pin into piston until it comes flush
with inward edge of piston hub.
– Warm piston to approximately 50 - 60
°
C (122 -
140
°
F) and install it over connecting rod.
NOTE:
Make sure thrust washers are present each
side of needles.
– Install the shoulder sleeve tool on the opposite
side of the piston pin.
1. Piston pin
2. Shoulder sleeve
– Insert extractor spindle into the piston pin,
screw on extracting nut.
1. Puller installed on the opposite side of the piston pin
2. Tighten extracting nut
– Rotate handle to pull piston pin carefully into the
piston.
F06D12A
1
A01C01A
AUS
1
F00B0OA
2
1
F00B0PA
1
2
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Содержание GTI 5558
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