background image

Warning

Grounding should never be connected to a water line, 

gas line or lightning rod.

Caution

1. Power supply and communication 

cables should be prepared by the 

customer.

2. Provide a stable power supply which 

is not affected by surge or distortion.

If the voltage increase ratio (dV/dt) at 
the zero cross should exceed 40 V/200 

μ

sec., it may result in malfunction.

3. This product is installed with a breaker with the 

following operating characteristics.

For the customer system side (on the upstream side), use a 
breaker whose operating time is equal to or longer than the 
breaker of this product. If a breaker with shorter operating time 
is connected, the customer equipment could be cut off due to 
the inrush current of the motor of this product.

Facility Water Supply

Warning

<Water-cooled refrigeration>
1. The water-cooled refrigeration type thermo-chiller 

radiates heat to the facility water. Prepare the facility 

water system that satisfies the heat radiation and 

the facility water specifications below.

M

Required Facility Water System

<Heat radiation amount / Facility water specifications>

Model

Heat radiation [kW]

Facility water specifications

HRLE090-W

m

-

m

Approx. 20

Refer to “Facility water system” in the 

specifications on pages 11 and 12.

4 h

2 h

1 h

30 min
20 min
14 min

10 min

6 min
4 min

2 min

1 min

30 s
20 s

10 s

5 s

2 s

1 s

0.5 s

0.2 s

0.1 s

0.05 s

0.02 s

0.01 s

100

135

200

300

400 500 600 700

1000

1500 2000

3000 4000

Current (% to the capacity of the main breaker of this product)

Operating time

Min.

Max.

dV

dt

Time

Voltage

dV

dt

= Voltage increase ratio

(For 200 V)

Piping

Caution

1.  The circulating fluid and facility water piping should be prepared 

by the customer with consideration of the operating pressure, 

temperature, and circulating fluid/facility compatibility.

If the operating performance is not sufficient, the pipings may burst 
during operation. Also, the use of corrosive materials such as alu-
minum or iron for fluid contact parts, such as piping, may not only 
lead to clogging or leakage in the circulating fluid and facility water 
circuits but also refrigerant leakage and other unexpected problems. 
Provide protection against corrosion when you use the product.

2. Select the piping port size which can exceed the rated flow.

For the rated flow, refer to the pump capacity table.

3. When tightening at the drain port of this product, 

use a pipe wrench to clamp the connection ports.

4. For the circulating fluid piping connection, install a 

drain pan and wastewater collection pit just in case 

the circulating fluid may leak.

5. This product series are constant-temperature fluid 

circulating machines with built-in tanks.

Do not install equipment on your system side such as pumps 
that forcibly return the circulating fluid to the unit. Also, if you at-
tach an external tank that is open to the air, it may become im-
possible to circulate the circulating fluid. Proceed with caution.

6. The facility water flow rate is adjusted automatically 

according to the operating conditions.

In addition, the facility water return temperature is 

60

°

C at max.

Circulating Fluid

Caution

1. Avoid oil or other foreign matter entering the circulating fluid.
2. When water is used as a circulating fluid, use tap water 

that conforms to the appropriate water quality standards.

Use tap water that conforms to the standards shown below (includ-
ing water used for dilution of ethylene glycol aqueous solution).

Tap Water (as a Circulating Fluid) Quality Standards

The Japan Refrigeration and Air Conditioning Industry Association
JRA GL-02-1994 “Cooling water system – Circulation type – Make-up water”

Item

Unit

Standard value

Influence

Corrosion Scale generation

Standard item

pH (at 25

°

C)

6.0 to 8.0

v

v

Electric conductivity (25

°

C) [

μ

S/cm]

100

*

1

 to 300

*

1

v

v

Chloride ion (Cl

)

[mg/L]

50 or less

v

Sulfuric acid ion (SO

4

2–

)

[mg/L]

50 or less

v

Acid consumption amount (at pH4.8) [mg/L]

50 or less

v

Total hardness

[mg/L]

70 or less

v

Calcium hardness (CaCO

3

) [mg/L]

50 or less

v

Ionic state silica (SiO

2

)

[mg/L]

30 or less

v

Ref

erence item

Iron (Fe)

[mg/L]

0.3 or less

v

v

Copper (Cu)

[mg/L]

0.1 or less

v

Sulfide ion (S

2

)

[mg/L] Should not be detected

v

Ammonium ion (NH

4

+

)

[mg/L]

0.1 or less

v

Residual chlorine (Cl)

[mg/L]

0.3 or less

v

Free carbon (CO

2

)

[mg/L]

4.0 or less

v

*

1  In the case of [M

·cm], it will be 0.003 to 0.01.

  

v

: Factors that have an effect on corrosion or scale generation

  Even if the water quality standards are met, complete prevention of corrosion 

is not guaranteed.

3. When deionized (pure) water is used, the electric conductivity should 

be 0.5 

μ

S/cm or higher (Electric resistivity: 2 M

·cm or lower).

Electrical Wiring

Be sure to read this before handling the products. Refer to the back cover for safety instructions.
For temperature control equipment precautions, refer to the “Handling Precautions for SMC 
Products” and the “Operation Manual” on the SMC website: https://www.smcworld.com

HRLE 

Series

Specific Product Precautions 3

28

Содержание HRLE Series

Страница 1: ...illator HRS090 0 37 m2 0 19 m2 With functions narrowed down 2 independent temperature control systems have been achieved with only a single compressor a single pump and a single tank Globally compatible power supplies 50 Hz 60 Hz 50 60 Hz 3 phase 200 VAC 3 phase 200 to 230 VAC 3 phase 380 to 415 VAC 3 phase 460 to 480 VAC Optical system Oscillator CH2 CH1 Laser optical system Laser oscillator Cool...

Страница 2: ... 10 8 0 9 5 0 1 0 5 15 to 25 CH1 temperature 0 to 15 Increased cooling capacity function With inverter for compressor Circulating fluid pressure adjustment function With inverter for pump Deionized water Pure water piping G NPT thread conversion fitting set Bypass piping Electric conductivity control DI filter Solenoid valve for control Particle filter Automatic fluid fill set Ball valve set With ...

Страница 3: ...culating fluid can be achieved Therefore there is no need for a tank with a large capacity to absorb the circulating fluid temperature difference as high temperature stability can be achieved even with a small size tank This also contributes to space saving One compressor controls 2 channels which realize the independent temperature control of 2 systems Temperature sensor Temperature sensor Temper...

Страница 4: ...ant Heater Heating functions are required to maintain a constant temperature particularly in the winter when the ambient temperature is low HRLE Circulating fluid Compressor Hot discharged gas from refrigerant Cool fluid from refrigerant As the heating method uses discharged heat a heater is unnecessary Customer equipment Ambient temperature 32 C Power supply 200 V 50 Hz Circulating fluid flow rat...

Страница 5: ...ible power supplies Europe Asia Oceania Central and South America Toolless inspection and cleaning of air cooled condenser The inverter for compressor increases the cooling capacity of the 50 Hz area to that of the 60 Hz area Power can be supplied from the terminal block on the rear side to external switches etc For air cooled refrigeration The angled supply port facilitates the easy supply of cir...

Страница 6: ...unction Can be set in advance to protect the set values from being changed by pressing keys by mistake Function to output a signal for completion of preparation Notifies by communication when the temperature reaches the pre set temperature range PC HRLE Remote operation switch Output 1 Output 2 Output 3 Input 2 Input 1 Customer equipment HRLE HRLE Remote signal I O through serial communication Rem...

Страница 7: ...tandard 200V as an option Only 200V as an option HRLE Basic dual type CH1 0 1 15 to 25 V CH1 2 total Indoor use Electrical box IPX4 Scheduled to acquire UL Standards Only 400 V CH2 0 5 CH1 0 to 15 HRL Inverter dual type CH1 0 1 15 to 25 V 9 kW V 19 kW V 26 kW Indoor use CH2 0 5 20 to 40 1 0 kW Max 1 5 kW Global Supply Network SMC has a comprehensive network in the global market We now have a prese...

Страница 8: ...ails S Couplers KK Series T TU TH TD TL TLM Material Nylon Polyurethane FEP Fluoropolymer Modified PTFE Soft fluoropolymer Super PFA PFA Tubing T Stainless Steel 316 One touch Fittings KQG2 Stainless Steel 316 Insert Fittings KFG2 Fluoropolymer Fittings LQ S Couplers Stainless Steel Stainless Steel 304 KKA Metal One touch Fittings KQB2 Flow Switch Monitors the flow rate and temperature of the circ...

Страница 9: ...ernal Piping Flow p 16 Cable Specifications p 16 Operation Display Panel p 17 Alarm p 17 Communication Functions p 18 Options p 19 Optional Accessories p 20 VCooling Capacity Calculation Required Cooling Capacity Calculation p 24 Precautions on Cooling Capacity Calculation p 25 Circulating Fluid Typical Physical Property Values p 25 Specific Product Precautions p 26 Thermo chiller HRLE Series Wate...

Страница 10: ... Hz kW kVA 4 3 5 3 4 9 5 8 Communication function Contact input output Serial communication RS 485 Noise level dB A 65 Accessories 7 Operation Manual for installation operation 2 copies English 1 pc Japanese 1 pc Anchor bolt fixing brackets 2 pcs Cable accessory For communication cable Weight kg 140 1 Use fluid that fulfills the conditions below as the circulating fluid Tap water Standard of The J...

Страница 11: ...ion function Contact input output Serial communication RS 485 Noise level dB A 67 Accessories 7 Operation Manual for installation operation 2 copies English 1 pc Japanese 1 pc Anchor bolt fixing brackets 2 pcs Cable accessory For communication cable Weight kg 140 1 Use fluid that fulfills the conditions below as the circulating fluid Tap water Standard of The Japan Refrigeration And Air Conditioni...

Страница 12: ...aker Standard Rated current A 30 Sensitivity current mA 30 Rated operating current 50 60 Hz A 13 5 14 4 Rated power consumption 50 60 Hz kW kVA 3 5 4 4 4 7 5 0 Communication function Contact input output Serial communication RS 485 Noise level dB A 65 Accessories 7 Operation Manual for installation operation 2 copies English 1 pc Japanese 1 pc Anchor bolt fixing brackets 2 pcs Cable accessory 1 pc...

Страница 13: ...tallation operation 2 copies English 1 pc Japanese 1 pc Anchor bolt fixing brackets 2 pcs Cable accessory 1 pc For communication cable Weight kg 134 1 Use fluid that fulfills the conditions below as the circulating fluid Tap water Standard of The Japan Refrigeration And Air Conditioning Industry Association JRA GL 02 1994 Deionized pure water Electric conductivity 0 4 μS cm or higher Electric resi...

Страница 14: ...0 Cooling Capacity Pump Capacity 50 Hz 60 Hz The pump capacity is the capacity of CH1 when 2 L min are applied to CH2 The cooling capacity is the sum of the capacities of CH1 and CH2 The ambient temperature of 32 C is at 60 fan output default setting The ambient temperatures of 40 C and 45 C are at 100 fan output The noise level rises by approx 3 dB A from the rated condition Mechanical Seal Pump ...

Страница 15: ...ng fluid return port CH1 Rc1 Caster unfixed with locking lever 484 385 150 445 1055 10 965 95 Circulating fluid fill port lid Fluid level indicator Power supply switch Operation display panel Power cable entry Applicable wire total ø14 5 to 18 5 Communication cable entry Applicable wire total ø6 5 to 10 5 Drain port Rc1 4 HRLE090 A 20 40 Dimensions Parts Description 14 Thermo chiller Compact Dual ...

Страница 16: ...d outlet CH2 Rc1 2 Power cable entry Applicable wire total ø14 5 to 18 5 Communication cable entry Applicable wire total ø6 5 to 10 5 Facility water inlet Rc1 2 Drain port Rc1 4 Circulating fluid return port CH1 Rc1 Circulating fluid return port CH2 Rc1 2 Facility water outlet Rc1 2 Circulating fluid outlet CH1 Rc1 HRLE090 W 20 40 Dimensions Parts Description 15 HRLE Series Compact Dual Basic Type...

Страница 17: ...Including grounding cable 30 30 HRLE090 m 40 3 phase 380 to 415 VAC 50 60 Hz 3 phase 460 to 480 VAC 60 Hz M8 R5 5 8 20 An example of the cable specifications is when two kinds of vinyl insulated wires with a continuous allowable operating temperature of 70 C at 600 V are used at an ambient temperature of 30 C Select the proper size of cable according to an actual condition Description Function Pow...

Страница 18: ...ARM lamp is reset Alarm code Explanation AL01 Low level in tank AL02 CH1 High circulating fluid temp AL05 High circulating fluid return temp AL06 High circulating fluid discharge pressure AL08 Circulating fluid discharge pressure rise AL09 Circulating fluid discharge pressure drop AL11 Low compressor suction temp AL13 Abnormal high side refrigerant pressure rise AL15 Refrigerant leakage AL16 Abnor...

Страница 19: ... VDC devices will be reduced Refer to the Operation Manual of the optional accessories for details Serial Communication The serial communication RS 485 enables the following items to be written and read out For details refer to the Operation Manual for communication Please download the Operation Manual via our website https www smcworld com 4 7 kΩ 1 kΩ Internal circuit 1 Contact input signal COM C...

Страница 20: ...ntrol to any pressure without the need for valve position adjustments No change in external dimensions C P With inverter for compressor With inverter for pump HRLE090 HRLE090 With Inverter for Compressor With Inverter for Pump Option symbol Option symbol C P The pump capacity is the capacity of CH1 when 2 L min are applied to CH2 The contact materials of the circulating fluid circuit are made from...

Страница 21: ...verflow port CH1 CH2 HRL EP011 G thread conversion fitting set HRLE090 A m HRL JK001 G1 G1 2 G1 4 G3 8 G3 4 HRL EP012 NPT thread conversion fitting set NPT1 NPT1 2 NPT1 4 NPT3 8 NPT3 4 HRL EP013 G thread conversion fitting set HRLE090 W m HRL JK001 G1 G1 2 G1 2 G1 4 G3 8 G3 4 HRL EP014 NPT thread conversion fitting set NPT1 NPT1 2 NPT1 2 NPT1 4 NPT3 8 NPT3 4 When the fitting is required in conjunc...

Страница 22: ...0 1 w u y t 4 6 2 3 5 r t q Parts List No Description Fluid contact material Qty q DI filter cartridge Part no HRR DF001 1 PP PE 1 w DI filter inlet fitting assembly Stainless steel PA 1 e DI filter outlet fitting assembly Stainless steel PA 1 r O ring EPDM 2 t Clip 2 y Nipple Size 1 inch Stainless steel 2 u Union Size 1 inch Stainless steel 1 i DI control piping assembly Stainless steel 1 o Nippl...

Страница 23: ...n accuracy 5 µm Installation environment Indoors Fluid Tap water Max operating pressure 0 65 MPa Operating temperature range 5 to 35 C Nominal filtration accuracy 5 µm Installation environment Indoors HRL PF001 HRL PF002 MParticle filter set For HRLE090 CH1 264 354 173 182 MParticle filter set For HRLE090 CH2 This set can be used to remove foreign matter from the circulating fluid w q e r Rc1 NPT1...

Страница 24: ... fill pressure MPa 0 2 to 0 5 Feed water temperature C 15 to 25 Fluid fill method Ball tap Parts List No Description Material Qty Note q Overflow port assembly 1 w Automatic fluid fill assembly 1 e Automatic fluid fill tank assembly PE 1 r M4 screw 2 For securing automatic fluid fill assembly t M6 screw 2 For securing overflow port assembly y Hose clamp 1 For securing automatic fluid fill assembly...

Страница 25: ...te HRLE Series Cooling Capacity Calculation e Derive the heat generation amount from the output Output shaft power etc W 5 1 kW Q P In this example using an efficiency of 0 7 7 3 kW Cooling capacity Considering a safety factor of 20 7 3 kW x 1 2 W Efficiency 5 1 0 7 8 8 kW r Calculate based on the laser output Laser output power 3 kW conversion efficiency 30 The oscillator s power consumption is 3...

Страница 26: ... Values 1 This catalog uses the following values for density and specific heat in calculating the required cooling capacity Density ρ 1 kg L or using conventional units weight volume ratio 1 kgf L Specific heat C 4 19 x 103 J kg K or using conventional units 1 x 103 cal kgf C 2 Values for density and specific heat change slightly according to temperature shown below Use this as a reference Water P...

Страница 27: ...e corrosive gases organic solvents chemical fluids or flammable gases are present This product is not explosion proof 5 In locations where the ambient temperature humidity exceeds the limits as mentioned below or where condensation occurs During transportation storage 0 C to 50 C 15 to 85 But as long as water or circulating fluid are not left inside the pipings During operation 2 C to 45 C 30 to 7...

Страница 28: ...ternal panel can be deformed and danger can result Caution 1 Install on a rigid floor which can withstand this prod uct s weight 2 Refer to the Operation Manual for this product and secure an installation space that is necessary for the maintenance and ventilation Air cooled refrigeration 1 The air cooled type product exhausts heat using the fan that is mounted to the product If the product is ope...

Страница 29: ...s product use a pipe wrench to clamp the connection ports 4 For the circulating fluid piping connection install a drain pan and wastewater collection pit just in case the circulating fluid may leak 5 This product series are constant temperature fluid circulating machines with built in tanks Do not install equipment on your system side such as pumps that forcibly return the circulating fluid to the...

Страница 30: ...uid are as follows 15 to 25 C for CH1 and CH1 0 to 15 C for CH2 When the amount of heat generated from the customer equipment is greater than the product s capability the circulating fluid temper ature may exceed these ranges Use caution regarding this matter 3 Emergency stop method When an abnormality is confirmed stop the machine immedi ately After stopping operation disconnect the power supply ...

Страница 31: ...ference Refrigerant Global Warming Potential GWP Regulation EU No 517 2014 Based on the IPCC AR4 Revised Fluorocarbons Recovery and Destruction Law Japanese law R134a 1 430 1 430 R404A 3 922 3 920 R407C 1 774 1 770 R410A 2 088 2 090 This product is hermetically sealed and contains fluorinated greenhouse gases HFC When this product is sold on the market in the EU after January 1 2017 it needs to be...

Страница 32: ...ead and accept them before using the product Limited warranty and Disclaimer 1 Period The warranty period of the product is 1 year in service or 1 5 years after the product is delivered whichever is first 2 Scope For any failure reported within the warranty period which is clearly our responsibility replacement parts will be provided In that case removed parts shall become the property of SMC This...

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