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SCHUNK GSM-P 32, Сборка и руководство по эксплуатации

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General

6

11.00 | GSM-P | Assembly and Operating Manual | en | 389104

1.1.2 Applicable documents

• General terms of business *
• Catalog data sheet of the purchased product *
• Assembly and operating manuals of the accessories *
The documents marked with an asterisk (*) can be downloaded on
our homepage 

schunk.com

1.1.3 Sizes

This operating manual applies to the following sizes:
• GSM-P 32
• GSM-P 40
• GSM-P 50
• GSM-P 64

1.1.4 Variants

This operating manual applies to the following variations:
• GSM-P without gripping force maintenance
• GSM-P with gripping force maintenance "O.D. gripping" (AS)
• GSM-P with gripping force maintenance "I.D. gripping" (IS)

1.2 Warranty

If the product is used as intended, the warranty is valid for 24
months from the ex-works delivery date under the following
conditions:
• Observe the specified maintenance and lubrication intervals
• Observe the ambient conditions and operating conditions
Parts touching the workpiece and wear parts are not included in
the warranty.

1.3 Scope of delivery

The scope of delivery includes
• Rotary gripping module with parallel gripper GSM-P in the

version ordered

• Assembly and Operating Manual
• Accessory pack

Содержание GSM-P 32

Страница 1: ...Translation of the original manual Assembly and Operating Manual GSM P Rotary gripping module with parallel gripper...

Страница 2: ...on 11 00 12 01 2021 en Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to...

Страница 3: ...g conditions 10 2 7 Personnel qualification 10 2 8 Personal protective equipment 11 2 9 Notes on safe operation 11 2 10 Transport 12 2 11 Malfunctions 12 2 12 Disposal 12 2 13 Fundamental dangers 12 2...

Страница 4: ...crew tightening torques 42 8 5 Disassembly assembly of the unit in the basic modules 43 8 6 Disassembly assembly of the gripping module 43 8 6 1 Changing the gripping module GSM P 32 44 8 6 2 Changing...

Страница 5: ...basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents 6 are applicable 1 1 1 Presentation of Warning Label...

Страница 6: ...ns GSM P without gripping force maintenance GSM P with gripping force maintenance O D gripping AS GSM P with gripping force maintenance I D gripping IS 1 2 Warranty If the product is used as intended...

Страница 7: ...A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants see catalog data sheet 1 4 1 Seal kit...

Страница 8: ...ts package Contents of the spare parts package Assembly drawing of the gripping modules 54 Rotary gripping module Spare part kit for ID number ID number O D gripping AS ID number I D gripping IS GSM P...

Страница 9: ...and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual 2 2 Not intended use It is not intended use if the product is used for example as a pr...

Страница 10: ...onnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified the result may be serious injuries and significant property damag...

Страница 11: ...g hot surfaces Wear protective gloves and safety goggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving compone...

Страница 12: ...until the malfunction has been rectified Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen 2 12 Disposal Handling of disposal The...

Страница 13: ...ing and operation Falling or violently ejected components Falling and violently ejected components can cause serious injuries and even death Take appropriate protective measures to secure the danger z...

Страница 14: ...may trigger a shock reaction leading to injuries The operator must ensure that all components and assembly groups are included in the local potential equalisation in accordance with the applicable re...

Страница 15: ...en mechanism or the movement area of the product WARNING Risk of injury due to spring forces Parts are under spring tension on products which clamp using spring force or which have gripping force main...

Страница 16: ...ith a rotary drive serious injuries can be caused by rotating components Take appropriate protective measures to secure the danger zone WARNING Risk of injury from loosened parts Due to damaged shock...

Страница 17: ...y according to ISO 8573 1 7 4 4 Nominal working pressure bar 6 Min pressure bar for gripping without gripping force maintenance with gripping force maintenance 2 4 Min pressure bar for swiveling 3 5 4...

Страница 18: ...n 389104 4 Design and description 4 1 Design Rotary gripping module with parallel gripper 1 Compressed air main connection 2 DKM feed through compact module 3 Base jaws 4 PGM gripping module 5 FAN rot...

Страница 19: ...be damaged A jaw movement always has to be without jerks and bounce You must therefore implement sufficient reduction and or damping Observe the diagrams and information in the catalog data sheet NOT...

Страница 20: ...ctions OR Screw on throttle valve in order to be able to perform sufficient throttling and or damping 5 Screw the product to the machine system Mechanical connection 21 If necessary use appropriate co...

Страница 21: ...205 2 Centering sleeve for mounting the unit on the base side and fitting depth in the mounting plate 6 2 5 deep Item 205 10 3 deep Item 205 3A 3B 3C Thread diameter for screwing through for mounting...

Страница 22: ...The assembly of the unit can be carried out from the side of the unit using the A2 screws included in the accessory kit 3A 3B or 3C There are threads in the housings for mounting from the customer sp...

Страница 23: ...unit that is located as near as possible to the consumer CAUTION If the end positions of the stroke and swivel movements are not impact free and bounce free the respective movements must be adjusted w...

Страница 24: ...of exhaust air throttling To do this the throttle reductions for the main connections which are designed for a medium load can be attached to the adapter plate for example Open only the air connectio...

Страница 25: ...h and magnetic switch can yield reliable results only in the ranges of 0 3 and 180 3 or 0 3 and 90 3 Swivel range Adjustment range of start angle Adjustment range of end angle Switching range of senso...

Страница 26: ...e sensor is not specified by a T nut Installation dimensions for MMS P GSM Type Dimension L1 Dimension L2 Dimension L3 GSM P 32 8 9 0 GSM P 32 AS 8 9 0 GSM P 32 IS 20 05 11 15 6 15 GSM P 40 13 9 5 0 G...

Страница 27: ...nce per jaw X 5 mm 60 of the nominal stroke per jaw X 5 mm to X 10 mm 40 of the nominal stroke per jaw X 10 mm 20 of the nominal stroke per jaw Example Product with 7 mm nominal stroke per jaw 7 mm 40...

Страница 28: ...n be monitored If the gripper is in a third position the rotation angle end position can only be monitored by additional sensors The left rotating angle end position is always reached when a swichting...

Страница 29: ...ram of inductive monitoring with INW 40 of GSM for 090 variants Schematic diagram of inductive monitoring with INW 40 of GSM Dampened sensor 1 Rotating angle end position in counterclockwise direction...

Страница 30: ...ng angle end position in clockwise direction with opened gripper 4 Rotating angle end position in clockwise direction with closed gripper NOTE One of the two inductive proximity switches for the gripp...

Страница 31: ...ocked stop which prevents a collision during a swiveling movement 4 Move the unit with the energy supply switched off in the respective rotating angle end position and set two of the proximity switche...

Страница 32: ...ncluded in the mounting kit for P 50 In P 32 item 92 is identical to item 91 Item 112 is not a component of the mounting kit it is part of the gripping module Assembly of GSM 180 variants with inducti...

Страница 33: ...tomized construction to the gripper fingers GSM P It is recommended to use the width of the gripper finger which is designed as the fit size for the centering of the customized top jaws It is also rec...

Страница 34: ...mage due to faulty settings and assembly If the end position is approached too aprubtly the product may be damaged Ensure the turning swiveling movement is carried out without bouncing or bumping Ther...

Страница 35: ...n B For projection dimensions A and B see the following table Total rotation angle range When the rotating angle is set tighten the counter nut 124 6 Actuate connections A and B alternately and allow...

Страница 36: ...on is described in the following chapters for S variants Replacing a shock absorber for S variants 48 for E variants Replacing an elastomer for E variants 49 CAUTION The permissible minimum and maximu...

Страница 37: ...ensor e n d a n g l e s t a r t a n g l e s t a r t a n g l e end angle Swivel range Adjustment range of start angle Adjustment range of end angle Switching range of sensor Rotating angle setting and...

Страница 38: ...e valve until the product starts to move 3 Continue to open the exhaust throttle valve incrementally until the movement decelerates smoothly If the speed is too low the product will brake too soon and...

Страница 39: ...the opening and closing times If despite optimum air connections the opening and closing times specified in the catalogue are not achieved SCHUNK recommends the use of quick air vent valves directly a...

Страница 40: ...th base jaws as a set CAUTION The needle rollers are suitable only for this product and cannot be replaced with needle rollers belonging to another product of the same type and size 8 2 Maintenance an...

Страница 41: ...as SCHUNK recommends the lubricants listed During maintenance treat all greasing areas with lubricant Apply a thin film of lubricant using a lint free cloth or brush Greasing areas 41 11 00 GSM P Asse...

Страница 42: ...11 112 Item 104 140 Equivalent adhesives and activators from other manufacturers may be used 8 4 Screw tightening torques Position of the item numbers Drawings 52 Screw tightening torques GSM P GSM P...

Страница 43: ...through compact module DKM 40 on the rotor drive FAN 50 and secure the two modules with the screws 104 Observe permissible tightening torques Screw tightening torques 42 8 6 Disassembly assembly of th...

Страница 44: ...ck for damage and wear When assembling use the parts from the spare part package Grease all parts using supplied brush and lubricant GSM P manufactured before 05 2019 Assembly position is not marked o...

Страница 45: ...e 2 firmly onto the socket 4 Note Observe max tightening torque 4 Secure all compressed air lines 8 6 2 Changing the gripping module GSM P 40 64 Disassembling 1 Remove all compressed air lines 2 Loose...

Страница 46: ...erve max tightening torque 3 Secure all compressed air lines GSM P manufactured after 05 2019 Correct assembly position is marked on the socket 1 Insert gripping module 2 into socket 4 and align so th...

Страница 47: ...or 46 5 Pull the gripping module 31 34 from the housing DKM GSM 6 For elastomer variants proceed as follows Remove the stops 83 after loosening the nuts 124 Also remove the needle rollers 122 7 For sh...

Страница 48: ...AN using the screws 104 When doing this pay attention to the assembly of the basic modules Disassembly assembly of the unit in the basic modules 43 8 8 Replacing a shock absorber for S variants Positi...

Страница 49: ...astomer dampening should be ordered Proceed as follows with the replacement 1 Remove the compressed air lines 2 Loosen the counter nut 124 3 Remove the shock absorber 121 from the unit and remove the...

Страница 50: ...position on the stop rotor 58 and grease the two parts completely again 4 Put the stop rotor in the correct position in the intended fit in the upper rotor housing 51 5 Grease the entire rotor 53 exc...

Страница 51: ...xternal steel parts Replace all wear parts seals Position of the wearing parts Drawings 52 Seal kit Seal kit 7 Assembly Assembly takes place in the opposite order to disassembly Observe the following...

Страница 52: ...wing figures are example images They serve for illustration and assignment of the spare parts Variations are possible depending on size and variant 8 12 1 Assembly drawing of the basic module Basic mo...

Страница 53: ...bly drawing of the DKM and FAN modules DKM and FAN overview Included in the seal kit Seal kit can only be ordered completely Only for the basic sizes 40 x 40 and 64 x 64 53 11 00 GSM P Assembly and Op...

Страница 54: ...d Operating Manual en 389104 8 12 3 Assembly drawing of the gripping modules Assembly drawing of the basic modules Included in the parts list for the DKM feed through compact module Item 113 only avai...

Страница 55: ...304662 304762 303830 303930 303831 303931 303832 303932 303840 303940 303841 303941 303842 303942 303850 303950 303851 303951 303852 303952 303860 303960 303861 303961 303862 303962 The partly comple...

Страница 56: ...3840 303940 303841 303941 303842 303942 303850 303950 303851 303951 303852 303952 303860 303960 303861 303961 303862 303962 To be provided by the System Integrator for the overall machine Fulfilled fo...

Страница 57: ...tics of guards and protective devices 1 4 1 General requirements X 1 4 2 Special requirements for guards X 1 4 2 1 Fixed guards X 1 4 2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restri...

Страница 58: ...on from Annex 1 is to be supplemented from here forward 2 Supplementary essential health and safety requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmet...

Страница 59: ......

Страница 60: ...Clamping and gripping technology Bahnhofstr 106 134 D 74348 Lauffen Neckar Tel 49 7133 103 0 Fax 49 7133 103 2399 info de schunk com schunk com Folgen Sie uns I Follow us 01 2021 2021 SCHUNK GmbH Co K...

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