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1 Safety 

 
 

4

 

SCHMIDT

®

 ElectricPress 343-345 

– V2.1

 

1  Safety 

The  press  is  designed  and  built  in  accordance  with  the  valid  safety 
regulations  and  state-of-the-art  methods  and  is  tested  for  function  and 
safety. The press is/will be a component of the press system. 

  

To ensure operational safety, note: 

 

Chapter "Designated use" 

 

Chapter "Organizational measures of the owner" 

 

Chapter "Residual risks" 

 

Chapter "Standards and regulations" 

  

Independently of the indications specified in this manual, the current country 
specific regulations regarding work safety and health protection are valid. 

  

1.1  Designated use 

The press can be used as follows: 

 

As  component  in  a  SCHMIDT  manual  workstation  during  pressing 
processes with manual loading and unloading. 

OR

 

 

As  part  of  a  press  system  together  with  SCHMIDT  components  for 
automation.  In  this  case,  the  press  system/tool  has  to  be  designed  in 
such a way that is not possible to reach into the hazard zone. 

  

Any  other  use  for  any  purposes  other  than  those  described  above  is 
considered contrary to its designated use. The manufacturer cannot be held 
liable for damages resulting from this. 

Please  do  not  make  any  changes  to  the  components.  The  manufacturer 
cannot be held liable for damages resulting from this. These changes are at 
the sole risk of the owner. 

  

Designated use also includes 

 

compliance with the documentation and 

 

compliance  with  the  inspection  and  maintenance  instructions  of  the 
manufacturer 

  

1.2  Organizational measures of the owner 

The press may only be operated in technically perfect condition.  

  

The  instructions  concerning  start-up,  operation  and  maintenance  described 
in this manual must be observed. 

This manual must be stored within easy reach at the workplace. 

  

The  persons  responsible  for  the  work  on  the  press  must  have  read  the 
manual and, in  particular,  chapter  "1  Safety" before starting  work. This also 
applies to persons who work on the machine only occasionally. 

Manual 

Personnel 

Содержание 343

Страница 1: ...Translation of the Original Assembly Instructions SCHMIDT ElectricPress 343 345 ...

Страница 2: ...respectively the Assembly Instructions SCHMIDT Components for automation Information describing the control and its design is contained in separate instructions For further information refer to the operating instructions of the control unit Information about the user interface of the control unit and the integrated functions is contained in separate instructions For further information refer to th...

Страница 3: ... 8 3 1 Delivery 8 3 2 Transport 8 3 3 Installation of the press 9 3 4 Mounting tools 11 3 5 Adjusting the working area 13 3 6 Connecting the press 14 4 Maintenance and servicing 16 4 1 Cleaning the press and the ram 16 4 2 Adjusting the force measurement 17 4 3 Lubricating the gear 17 4 4 Checking ram extension 18 4 5 Replacing the mechanical stop 18 4 6 Troubleshooting 19 4 7 Customer service 19 ...

Страница 4: ...ed in such a way that is not possible to reach into the hazard zone Any other use for any purposes other than those described above is considered contrary to its designated use The manufacturer cannot be held liable for damages resulting from this Please do not make any changes to the components The manufacturer cannot be held liable for damages resulting from this These changes are at the sole ri...

Страница 5: ... of the press Therefore despite all constructive safety measures there is still a residual risk DANGER Injuries or death caused by touching live parts When carrying out assembly and maintenance work you may come into contact with parts that carry dangerous voltage during operation Touching live parts may cause death Any work on the electrical system or equipment must be carried out only by trained...

Страница 6: ...n For further information refer to the Instructions for Use SCHMIDT Manual workstation respectively the Assembly Instructions SCHMIDT Components for automation 1 5 Standards and regulations Some important standards and regulations to be observed when operating a press are listed below However this list serves merely for your information SCHMIDT Technology cannot be held liable for the completeness...

Страница 7: ...planetary gear by means of the gear wheels to a gear rack at the ram This results in a constant force progression over the entire work stroke The integrated brake is used as device for retention of ram in home position and prevents the lowering of the ram in currentless condition For force stroke monitoring the stroke signal and the force signal are determined These signals are processed and evalu...

Страница 8: ...s soon as possible Improper transport installation and commissioning is prone to accidents and can cause damage or malfunctions to the delivered components for which SCHMIDT Technology does not grant any liability or guarantee 3 1 Delivery Check the delivered components for visible transport damage Report any transport damage immediately to the following authorities the carrier the dispatch depart...

Страница 9: ...ews Always mount all lifting screws for lifting Make sure that the component does not rotate during lifting The press must be installed safely in terms of work safety at its future operating location The future operating location must be designed for the weight of the press including tools Apart from weight of the press itself the stress caused by the working process dynamics and vibrations must b...

Страница 10: ...ss base or table Customer provided frame system CAUTION Dimension of frame system not suitable If you ordered a press without the standard frame from SCHMIDT Technology you must install the press onto a suitable frame system If the frame system is not adequately dimensioned problems such as the production of defective parts or even damage to the press system can occur Choose your frame system acco...

Страница 11: ... the lifting equipment into the adapter plate Tighten the locking screws firmly Figure 3 Press head with adapter plate example 1 Dovetail guide 2 Lifting screw 3 Locking screws 4 Safety plate 5 Adapter plate 3 4 Mounting tools DANGER Injuries caused by closing tools When working with the press there is a risk that persons will interfere with the closing action of the tools This may result in injur...

Страница 12: ...ool For mounting the upper tool a centric dowel pin hole with a set screw is available for fixing it Insert the clamping pin into the dowel pin hole of the ram Fasten the upper tool using the set screw Figure 4 Tool holder Other dimensions and the maximum weights for the top tools can be found in chapter 6 1 Technical data Lower tool For mounting the lower tool a table bore and a T slot are availa...

Страница 13: ...ol and the press head when performing a reference run The ram extension at home position corresponds to the topmost position reached after referencing Figure 6 Restrictions of the working stroke example Press 343 345 1 Ram extension at home position mm 20 28 2 Stroke during a reference run mm 3 3 Adjusting the working height CAUTION Risk of crushing when adjusting the working height If the locking...

Страница 14: ...eight of the lower edge of the ram relating to the fixture mounting plate Adjusting the working stroke The individual parameters of the working stroke are defined in the control unit For further information refer to the Instructions for Use SCHMIDT Manual workstation respectively the Assembly Instructions SCHMIDT Components for automation 3 6 Connecting the press DANGER Injuries or death caused by...

Страница 15: ...3 Assembly and start up SCHMIDT ElectricPress 343 345 V2 1 15 The following connections are located on the press Figure 8 Connections example 1 A10 X1 power orange 2 EtherCAT 3 A10 X2 encoder green ...

Страница 16: ...een disconnected from the power supply the press has been switched off and secured against restart the dangerous movements have been stopped and unauthorized unintentional or inadvertent starting of dangerous movements which may be caused by saved energy is avoided Interval Activity Every week every 50 operating hours see chapter 4 1 Cleaning the press and the ram Every year every 3 000 operating ...

Страница 17: ...nfigured operating profile the point in time for the next lubrication is calculated When the given time has come the control will request you to lubricate For further information refer to the Instructions for Use SCHMIDT Manual workstation respectively the Assembly Instructions SCHMIDT Components for automation For the gear lubrication the lubricant must be pressed in through the lubrication nippl...

Страница 18: ...he ram extension at home position after the reference run If the ram extension at home position is misaligned the mechanical stop must be replaced see chapter 4 5 Replacing the mechanical stop 4 5 Replacing the mechanical stop Two stop pins are installed in the distortion lock as mechanical stop for the ram If necessary the stop pins can be replaced Remove the socket head screws at the distortion ...

Страница 19: ...xample 1 Status display X1 24 V DC EtherCAT inactive INIT No LINK INIT LINK OK No ACT INIT LINK OK ACT OK Pre Operational Safe Operational Press ready Process data acquisition RangeCalc Press not referenced FW Update Bootloader active FW Update FoE in FW active red green orange off Figure 13 Flashing signals X1 4 7 Customer service Contact the SCHMIDT Technology Customer Service department when yo...

Страница 20: ...345 V2 1 press control SafetyModule switch cabinet press base slide table If necessary write down the message Inform the SCHMIDT Customer Service When and how often has the problem occurred and what changes have been made recently Describing problem in detail ...

Страница 21: ...must be protected from external influences If necessary disconnect the components from the power supply Ensure proper packaging of the components if they remain unused for longer periods Store the components in such a way that they are not exposed to significant temperature fluctuations Otherwise the condensed moisture resulting from it could cause corrosion 5 2 Disposal Parts and components that ...

Страница 22: ...ts according to the nature of their material Dispose of the separated components according to local regulations or with the help of a specialized waste management company Information on environmentally compatible disposal is available from the local authorities or specialized waste management companies ...

Страница 23: ...H7 40 60 0 200 0 1 Tool Weight max kg Dimensions max mm 10 150 x 110 15 180 x 150 Frame type optional 1 7 420 7 600 7 420 Weight approx kg 36 59 Noise level values 2 dB A 60 60 1 At extra cost 2 in the idle run without tool at the maximum speed at the operator s place at a height of 1 6 m and approx 1 m from the press For measures to reduce noise please refer to chapter 1 4 Noise emission of the p...

Страница 24: ...y fr www schmidttechnology fr SCHMIDT Technology GmbH Industriestr 6 CH 4528 Zuchwil Tel 41 0 32 513 23 24 infoCH schmidttechnology ch www schmidttechnology ch SCHMIDT Technology Ltd United Kingdom UK Tel 44 0 118930 5464 sales schmidttechnology co uk www schmidttechnology co uk SCHMIDT Technology Corp Cranberry Corporate Center 280 Executive Drive USA Cranberry Twp PA 16066 Tel 1 724 772 46 00 in...

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