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Operating Manual

 

VacuMaster 

Chapter 1 

Safety 

J. Schmalz GmbH 
Aacher Straße  29 
D  - 72293 Glatten 
Tel  +49 +7443 / 2403 - 0 
Fax +49 +7443 / 2403 - 259 
http://www.schmalz.de 
e-mail: [email protected] 

 

 

BA 30.30.01.00197 

Status 03.2013 / Index 00 

Page 5 / 18 

1.5  Intended Use 

 

 

 

Danger

 

 

Lifting devices of the 

V

ACU

M

ASTER

 series are designed for lifting and moving 

flat parts, workpieces, plates and boards of various materials near the ground.  
The surface of the items to be lifted must not be porous. 
The maximum lifting capacity must not be exceeded. 

 

The lifting device may be used only suspended from its suspension shackle 

or bolt. 

 

Transport of persons and animals with the load or the lifting device itself is 

forbidden! 

 

Unauthorised modification of the lifting device is forbidden for safety 

reasons! 

 

The operating, maintenance and service instructions in this manual must 

be observed. 

 

1.6  Emissions 

The equivalent continuous sound pressure level of the device is  
less than 70 dB(A). 

 

1.7  Special Hazards 

Since the load is held by a vacuum, it will fall off as soon as this vacuum is lost.  
This can happen if the vacuum generator fails. In such cases, an integrated 
vacuum reservoir maintains the vacuum for a short period (depending on the 
quality of the seal between the suction pads and surface of the workpiece). 
If the power fails, lower the load immediately if this is possible. If this is not 
possible, immediately leave the dangerous area near the load. 
The device generates a very strong suction which can draw in hair and 
clothing. Do not look into the suction opening when the device is switched on. 
Parts of body can be sucked in. 

 

1.8  Workplaces 

The workplace of the operator is in front of the control handle. Stand so that 
you can constantly observe the vacuum gauge. 

 

1.9  Instructions for the 

Operator 

As an operator of the lifting device, you must be trained before you start to use 
the device. You must have read and understood the operating instructions and 
especially the chapter "Safety". 
Ensure that only authorised persons use the device. You are responsible for 
others in the operating range of the equipment. 
Local safety requirements are fully applicable. The safety instructions in this 
document complement these local regulations and do not supersede them. 

 

1.10 

Equipment for 

Personal Protection 

When operating the device always wear: 

 

safety shoes (with steel toecaps), 

 

tough gloves. 

 

1.11 

Behaviour in 

Emergencies 

An emergency situation exists when 

 

power suddenly fails (device switches off), 

 

the vacuum pressure drops below -0.6 bar to the red section on the scale 

of the vacuum gauge. 

 
Lower the load immediately if possible. If this is not possible, immediately leave 
the dangerous area near the load, since it will be dropped from the device. 

 

1.12 

Checking the 

Safety Devices 

The lifting device is equipped with following safety devices: 

 

vacuum gauge with red danger zone 

 

warning device, audible 

 
Check these devices at the beginning of each shift (when operating in shifts) or 
once a week (when operating continually). 

 

Содержание VACUMASTER 1000

Страница 1: ...1 00197 J Schmalz GmbH Aacher Stra e 29 D 72293 Glatten Tel 49 7443 2403 0 Fax 49 7443 2403 259 http www schmalz de e mail schmalz schmalz de Status 03 2013 Index 00 Page 1 18 VACUMASTER 1000 2000 Ple...

Страница 2: ...Behaviour in Emergencies 1 12 Checking the Safety Devices 2 Technical Data 2 1 Permissible Loads 3 Description 3 1 Components of the Lifting Device VACUMASTER 1000 2000 3 2 Controls 3 3 Vacuum generat...

Страница 3: ...al Ejector SEG Operating Manual Electronic Warning Device Operating Manual Linear Cylinder CE Declaration of Conformity Special Features The unit is equipped with the following special feature s Sucti...

Страница 4: ...or repair of the device must have read and understood these operating instructions and especially the chapter Safety herein Your company must ensure by internal measures that the operators of the lif...

Страница 5: ...e dangerous area near the load The device generates a very strong suction which can draw in hair and clothing Do not look into the suction opening when the device is switched on Parts of body can be s...

Страница 6: ...Caution Simply apply vacuum to attach the suction pads to the plate Do not lift the plate since it may be dropped during the test When the vacuum has built up lift the edge of a suction pad to create...

Страница 7: ...25 Fuse protection recommended A 10 16 Temperature range 5 C to 40 C Noise level DIN 45 635 dB A 61 65 For more technical information about the pump see Operating Manual Vacuum Pump Permissible load...

Страница 8: ...Version with electric vacuum pump The vacuum pump generates the vacuum for the lifting device The vacuum pump and the pressure regulator are set in the factory to optimum values and may not be adjust...

Страница 9: ...the load carrying capacity of the device Deactivate suction pads which do attach themselves to the load since no vacuum can be generated if this is not done Activate or deactivate the suction pads on...

Страница 10: ...he locally applicable regulations This must be done by a qualified electrician Check the Rotation Direction Three phase Motor Caution Switch the pump on Watch the fan blade of the motor It must turn i...

Страница 11: ...eactivated with the aid of valves on lifting devices with the appropriate feature These valves are located either on the suction pads or on the vacuum distributor Deactivating suction pads reduces the...

Страница 12: ...immediately if possible Immediately leave the danger area near the load Pick up and lift only to appropriate loads check for stability and porosity Always keep an eye on the vacuum gauge Never lift l...

Страница 13: ...icking to the one you want to lift with the aid of a screwdriver Do not try to separate the items with your hands since this could result in injuries 5 3 Lowering Loads Lower the load to a safe and cl...

Страница 14: ...equal length to Position the outer cross rails so that their suction pads are positioned in the centre of each of the end parts and 4 rails Figure 4 Position both outside rails at the ends of the main...

Страница 15: ...ion pads are in contact with the workpiece air is drawn in Position the device with suction pads completely on the workpiece Valve of a suction pad which is not in contact with the workpiece is open C...

Страница 16: ...aintain the slide and filter of the pump as described in the operating instructions See operating instructions for pump Clean the vacuum filter X X Electrical equipment OK Cable glands tight X Vacuum...

Страница 17: ...manual slide valve to the position Grip to grip the workpiece Switch off any suction pads which are not in contact with the workpiece Caution simply grip the workpiece without lifting it since it may...

Страница 18: ...ted when ordering spares or filing claims and other inquiries The maximum lifting capacity indicates the maximum load for which the device can be used This maximum load must never be exceeded The weig...

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