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Operating Manual

 

VacuMaster 

Chapter 5 

Operating 

J. Schmalz GmbH 
Aacher Straße  29 
D  - 72293 Glatten 
Tel  +49 +7443 / 2403 - 0 
Fax +49 +7443 / 2403 - 259 
http://www.schmalz.de 
e-mail: [email protected] 

 

 

BA 30.30.01.00197 

Status 03.2013 / Index 00 

Page 13 / 18 

5.2  Lifting Loads 

 

Switch on the vacuum generation. 

 

Position the lifting device directly above the load. Do not pull to the sides.   
Distribute load evenly. 

 

Lower the lifting device onto the load. Ensure that all suction pads are in  
contact with the load. On devices with switchable suction pads, deactivate any 
suction pads which are not in contact with the load. Otherwise, it will not be 
possible to generate a vacuum . Ensure that all suction pads in contact with the 
load are activated. 

 

Slide the sleeve of the manually actuated valve on the operator handle to the 
position "Pick up load ". The suction pads grip the load. 

 

Watch the pressure gauge. As soon as a vacuum pressure of -0.6 bar has 
been reached you can lift the load. Never attempt to lift the load with a lower 
vacuum since it will be dropped. 

 

When lifting, ensure that only one piece of the items to be lifted is actually 
lifted. Before lifting, carefully remove any other pieces sticking to the one you 
want to lift with the aid of a screwdriver. Do not try to separate the items with 
your hands, since this could result in injuries. 

 

5.3  Lowering Loads 

 

Lower the load to a safe and clear, level surface so the load cannot slip or tip 
over. 

 

Press the locking button on the manually actuated valve and slide the sleeve to 
the position "Release load". The load is released. 

 

5.4  Moving the 

Lifting Device 
with the  
Chain Hoist 

Move the chain hoist with the lifting device smoothly, since jerks could cause the 
lifting device and the attached load to rotate or swing. 

!! Accident hazard !! 

 

5.5  Adjusting the 

Load 
Suspension 

Devices with more than two suction pads have adjustable rails.  
The adjusting of the rail is described in the section "Installation". 

Adjustment for lifting a 
flexible load 

Danger

 

When lifting flexible loads with large dimensions with a lifting device with than two 
rails, ensure that the load is distributed evenly between all suction pads. In other 
words, all suction pads must be at about the same height when the load is picked 
up (Figure 2). Suction pads which do not share the load will reduce the maximum 
lifting capacity of the device. 

 

 

Wrong !

 

Figure 1 

Correct !

 

Figure 2

 

Suction pad is loaded 

Suction pad is not loaded 

All suction pads are loaded 

Suction pad is loaded 

Suction pads are not on the same 

level 

Suction pads are 

not

 on the same 

level 

 

Содержание VACUMASTER 1000

Страница 1: ...1 00197 J Schmalz GmbH Aacher Stra e 29 D 72293 Glatten Tel 49 7443 2403 0 Fax 49 7443 2403 259 http www schmalz de e mail schmalz schmalz de Status 03 2013 Index 00 Page 1 18 VACUMASTER 1000 2000 Ple...

Страница 2: ...Behaviour in Emergencies 1 12 Checking the Safety Devices 2 Technical Data 2 1 Permissible Loads 3 Description 3 1 Components of the Lifting Device VACUMASTER 1000 2000 3 2 Controls 3 3 Vacuum generat...

Страница 3: ...al Ejector SEG Operating Manual Electronic Warning Device Operating Manual Linear Cylinder CE Declaration of Conformity Special Features The unit is equipped with the following special feature s Sucti...

Страница 4: ...or repair of the device must have read and understood these operating instructions and especially the chapter Safety herein Your company must ensure by internal measures that the operators of the lif...

Страница 5: ...e dangerous area near the load The device generates a very strong suction which can draw in hair and clothing Do not look into the suction opening when the device is switched on Parts of body can be s...

Страница 6: ...Caution Simply apply vacuum to attach the suction pads to the plate Do not lift the plate since it may be dropped during the test When the vacuum has built up lift the edge of a suction pad to create...

Страница 7: ...25 Fuse protection recommended A 10 16 Temperature range 5 C to 40 C Noise level DIN 45 635 dB A 61 65 For more technical information about the pump see Operating Manual Vacuum Pump Permissible load...

Страница 8: ...Version with electric vacuum pump The vacuum pump generates the vacuum for the lifting device The vacuum pump and the pressure regulator are set in the factory to optimum values and may not be adjust...

Страница 9: ...the load carrying capacity of the device Deactivate suction pads which do attach themselves to the load since no vacuum can be generated if this is not done Activate or deactivate the suction pads on...

Страница 10: ...he locally applicable regulations This must be done by a qualified electrician Check the Rotation Direction Three phase Motor Caution Switch the pump on Watch the fan blade of the motor It must turn i...

Страница 11: ...eactivated with the aid of valves on lifting devices with the appropriate feature These valves are located either on the suction pads or on the vacuum distributor Deactivating suction pads reduces the...

Страница 12: ...immediately if possible Immediately leave the danger area near the load Pick up and lift only to appropriate loads check for stability and porosity Always keep an eye on the vacuum gauge Never lift l...

Страница 13: ...icking to the one you want to lift with the aid of a screwdriver Do not try to separate the items with your hands since this could result in injuries 5 3 Lowering Loads Lower the load to a safe and cl...

Страница 14: ...equal length to Position the outer cross rails so that their suction pads are positioned in the centre of each of the end parts and 4 rails Figure 4 Position both outside rails at the ends of the main...

Страница 15: ...ion pads are in contact with the workpiece air is drawn in Position the device with suction pads completely on the workpiece Valve of a suction pad which is not in contact with the workpiece is open C...

Страница 16: ...aintain the slide and filter of the pump as described in the operating instructions See operating instructions for pump Clean the vacuum filter X X Electrical equipment OK Cable glands tight X Vacuum...

Страница 17: ...manual slide valve to the position Grip to grip the workpiece Switch off any suction pads which are not in contact with the workpiece Caution simply grip the workpiece without lifting it since it may...

Страница 18: ...ted when ordering spares or filing claims and other inquiries The maximum lifting capacity indicates the maximum load for which the device can be used This maximum load must never be exceeded The weig...

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