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13. Maintenance / maintenance schedule

142 | 194

Reference Manual |Edition 5.0 (09-2016) |

CoaxCenter 6000

14.

▹

Height and swivel angle now must be altered

until the gauge bushing can be pushed from

one centering pin to the other.

15.

▹

[CALIBRATE...]

➥

The position is saved as zero-point.

16.

▹

[CONTINUE]

17.

▹

Remove the calibration pin from the gripper

via the buttons.

18.

▹

[CONTINUE]

19.

▹

Remove the calibration pin from the rotary

incising unit via the two buttons.

20.

▹

[CONTINUE]

21.

▹

The cutting platform of the rotary unit blades

must based on the wire end be calibrated.

Therefore a specially programmed calibration

wire AWG 36 is loaded. This wire is produced

and measured in the Q-Cam. The length of the

exposed conductor must now be compared

with the given value of the programmed wire.

If the length of the conductor is produced too

long, the calibration value must be reduced by

the difference of the actual value to the given

value.

22.

▹

The result is entered manually into the entry

field "PushPull".

23.

▹

[CONTINUE]

24.

▹

[OK]

➥

The calibration is done now.

Содержание CoaxCenter 6000

Страница 1: ...Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 1 194 CoaxCenter 6000 Automatic Coaxial Cable Cut Strip Machine Reference Manual Software Version 2 2x Edition 5 0 09 2016...

Страница 2: ...c 87 Colin Drive Manchester NH 03103 USA P 1 603 668 81 17 F 1 603 668 81 19 sales schleuniger com www schleuniger na com Schleuniger Japan Co Ltd 1726 15 Higashi Naganuma Inagi city Tokyo Japan P 81...

Страница 3: ...e models and options Machine overview and description on the processing and function modules Page 23 Page 29 INSTALLATION FIRST COMMISSIONING Step by step instruction for the installation and commissi...

Страница 4: ...Topic list 4 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000...

Страница 5: ...0 SPARE PARTS 14 2 SAFETY 15 2 1 TARGET AUDIENCES 15 2 2 WARNING NOTICES 16 2 3 CAUTION PROPERTY DAMAGE 16 2 4 GENERAL SAFETY NOTES 17 2 5 RESIDUAL RISKS 17 2 6 SAFETY SYMBOLS IN MANUAL 18 2 7 SAFETY...

Страница 6: ...43 5 3 3 General units 43 5 3 4 Optional stations 44 5 3 5 Connections interfaces 46 5 4 DELIVERY ACCESSORIES 47 5 4 1 Accessories 47 5 4 2 Options 47 6 INSTALLATION FIRST COMMISSIONING 49 6 1 SAFETY...

Страница 7: ...indow 80 8 2 7 Quantity of articles 80 8 2 8 Produced articles 80 8 2 9 Remaining articles 80 8 2 10 Reset production counter 80 8 2 11 Batch on off 81 8 2 12 Total batch 81 8 2 13 Remaining batches 8...

Страница 8: ...4 11 6 DIAGNOSTIC FUNCTIONS IN THE CONTROL SOFTWARE 115 11 6 1 Overview 115 12 DATA MANAGEMENT UPGRADES SERVICES 123 12 1 OVERVIEW 123 12 2 DATA BACKUP 124 12 3 DATA RESTORE 124 12 4 UPGRADE OF THE CO...

Страница 9: ...ference Manual Edition 5 0 09 2016 CoaxCenter 6000 9 194 16 3 LUBRICATING GREASE SDS MICROLUBE GBU Y 131 164 16 4 LUBRICATING SPRAY TREND ULTRA PLUS EXTRA 175 16 5 TABLE OF GRAPHICS 185 16 6 TABLE OF...

Страница 10: ...Table of contents 10 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000...

Страница 11: ...TRUCTIONS We have taken every possible measures to ensure the accuracy and completeness of this documenta tion Since errors can be avoided despite the diligence never fully we are always grateful for...

Страница 12: ...neral ref erence work for the personnel Contents Safety Description of the product Shipping Commissioning Operation Troubleshooting Maintenance Disposal Target audiences Operator Qualified personnel T...

Страница 13: ...on Screen title menu Screen titles and menus are represented in the text in quotation marks Schleuniger Product names and company Product and company names are represented italic 1 5 Legend Page 13 Cr...

Страница 14: ...ight law of the manufacturer 1 9 1 Trademarks CAYMAN the CAYMAN logo IGUANA and the IGUANA logo are trademarks of Schleuniger The control software S QAR is a trade mark of Schleuniger Windows is a reg...

Страница 15: ...target audiences must have the following skill Thus have the competence to carry out certain activities Operating company Qualification Higher level juristic person Authority to give directives Define...

Страница 16: ...ked with the warning banner and the appropriate danger symbol The following three endangering levels are primarily distinct by the sig nal word Compulsory comply the warning notices to avoid accidents...

Страница 17: ...e instructions given in this manual Maintenance and modification work must be carried out by appropriate qualified personnel 2 5 RESIDUAL RISKS With the use of technical products are dangers associate...

Страница 18: ...parts inside the machine and on the mains socket Therefore before opening the machine always switch off the main switch and unplug it from the mains Touching electric com ponents can cause injury to...

Страница 19: ...safety barriers Do not break in the emergency stop link between the processing machine and the peripheral devices in a production line 2 9 RETROFITTING Without written permission of Schleuniger do no...

Страница 20: ...nsportation of the product can lead to property damage Handle the packaging with care Observe the packaging signs Wherever applicable remove the packaging not before placing on site of operation Move...

Страница 21: ...N Check the goods immediately after receiving for completeness and loss during shipment On recognizable loss during shipment proceed as follows Do not accept the delivery or only with retentions Decla...

Страница 22: ...3 Transportation 22 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000...

Страница 23: ...t be treated in the following way Cut through Incision Stripping Crimping Quality control Tinning See also chapter 5 Product description Page 29 As limits the areas in the technical data apply Any oth...

Страница 24: ...09 2016 CoaxCenter 6000 4 2 DIMENSIONS AND WEIGHT Fig 1 Measures base layout Description Value Unit Weight Net base machine 410 kg Measures Length 1300 mm Length including wire straightener and stacke...

Страница 25: ...FOR THE COAXCENTER 6000 Position of center of gravity Fig 2 Position of center of gravity During transportation observe the position of center of gravity Packaged observe the markings on the packaging...

Страница 26: ...uter diameter 5 5 mm Min cross section 40 0 005 AWG mm2 Max cable length with active stacker also greater length available 1000 mm Min cable length stripping length 15 mm Max stripping length with spe...

Страница 27: ...t Fig 4 Elevation 4 6 RATING PLATE In order to ensure efficient support for our part we ask the customer on any requests to always com municate the exact content on the rating plate The rating plate w...

Страница 28: ...enter 6000 Made in Switzerland Serial No Bierigutstrasse 9 CH 3608 Thun Switzerland 50 60 Hz 1 3 4 7 410 kg 5 1 Year 2016 Power rating 100 120 VAC Weight Fuses 2 x T10 AH 800 VA 2 6 200 240 VAC 2 x T1...

Страница 29: ...via the control software S QAR on a menu guided touch screen All production data inclusive 3D images of the quality control can be saved and recalled at all times Sample set up Crimping Machine Q Cam...

Страница 30: ...unit with grippers Feeding of raw material to the individual stations Cutting unit with V blades and air jet unit Cutting through the raw material and blow off of waste piece Stacker Depositing of pro...

Страница 31: ...ting unit control software 2 USB connector 3 Safety cover 4 Processing stations 5 Pressure control collector 6 Stacker 7 Control compartment electronics 8 Maintenance unit compressed air 9 Compressed...

Страница 32: ...4 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 5 2 2 Further elements 1 2 3 4 Fig 6 Elements on left machine cover 1 Mains fuses 2 Line disconnecter 3 Compressed air control feeding unit 4 Com...

Страница 33: ...uct description Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 33 194 5 2 3 Power and compressed air connector 2 1 3 Fig 7 Power compressed air 1 Compressed air input 2 Maintenance unit 3 Power...

Страница 34: ...Fig 8 Main view stations viewed from top 1 Wire straightener 2 Feeding unit 3 Swivel arm unit gripper side 1 4 Cutting unit 5 Q Cam 360 side 1 6 Rotary incising unit side 1 7 Swivel arm gripper side...

Страница 35: ...ion 5 0 09 2016 CoaxCenter 6000 35 194 Interfaces control box rear 4 5 6 7 1 USB connector 2 SC memory card slot 3 Swiveling mechanism operating unit 4 Connector operating unit 5 ETHERNET interface 6...

Страница 36: ...y appliances shown in the next figure 1 3 2 4 Fig 9 Safety appliances 1 Safety cover 2 Mains disconnecter 3 Emergency stop button 4 Safety cover switch 5 2 7 Danger zones The dangerous zones on the Co...

Страница 37: ...ff training Unplug machine from the mains and compressed air supply There is a danger of electric shock by contact with parts inside the machine and on the mains con nection Touching electric componen...

Страница 38: ...r of injure hands Danger of injury when grasping into during closing the hood or during the production Escaping processed articles On the outlet the produced articles are fed at high speed out of the...

Страница 39: ...work the mains disconnecter must be turned off and locked against switching on again with a locker To switch on the machine turn the mains discon necter CW WARNING Electric shock There is a risk of an...

Страница 40: ...e emergency stop button for normal system stop Disregarding may lead to property damage on the product Use the emergency stop button only in an emergency cases Safety cover open close Through the two...

Страница 41: ...ol can be locked against inad vertent manipulation by the key switch con tained in the accessories Cover safety switch The safety switch is coupled with the safety cov er The production cannot be star...

Страница 42: ...t Stacker Extending the tray for removing the batches Collector station Contact pressure of picker The maximal operating pressure should be adjusted on the pressure valve 1 to not higher than 7 bar 0...

Страница 43: ...ipper side with the lever 4 The standard guides are contained in the acces sory kit 5 3 3 General units Swivel arm unit gripper The raw material is fed forwards through the guide 1 and next to the gri...

Страница 44: ...according to the setting in the control software Via the key on the stacker unit the tray can be for taking away the article batch be extended to the right out of the machine This is a pneumatic acti...

Страница 45: ...must be emptied regularly see chapter 13 3 Empty waste container rotary incising unit Page 129 Outworn blades of the rotary incising unit can be replaced see chapter 13 3 Blade change rotary incising...

Страница 46: ...lever 3 down by hand On the side there is as mentioned in the over view an additional compressed air valve 4 where the contact pressure of the picker is adjusted 5 3 5 Connections interfaces Power co...

Страница 47: ...others can permanently be saved 5 4 DELIVERY ACCESSORIES Exclusively use original spare parts of the manufacturer See Packing list Register 1 and document Parts Catalog 5 4 1 Accessories The CoaxCente...

Страница 48: ...5 Product description 48 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000...

Страница 49: ...amage The following instructions must be carried out in the listed sequence and warning signs must be observed Safety relevant points The following security relevant points have to be mentioned specia...

Страница 50: ...t truck 6 2 2 Power connection If the machine is not already equipped with the country specific mains connector it must be replaced according to the safety regulations by a technical specialist Observ...

Страница 51: ...exactly aligned 4 Connect the power cord 5 to the mains 5 Switch on the power disconnecter 3 6 Connect the machine to the compressed air supply 4 Adjust the compressed air valve on the maintenance uni...

Страница 52: ...he deflector sheet 14 Fixate the deflector sheet with the second locking lever 15 Put the stacker channel onto the stacker unit and hook in 16 Plug in the stacker unit to the appropriate connector of...

Страница 53: ...connector cable of the operating unit through the opening 20 Hang up the cable bellow the arm and feed down to the control box 21 Plug in the cable of the operating unit on the rear of the control bo...

Страница 54: ...ce Manual Edition 5 0 09 2016 CoaxCenter 6000 6 2 4 Mounting options Wire straightener 1 Disassemble the entry guide 2 Screw on the wire straightener to the con trol box with the four hex screws Tower...

Страница 55: ...h the rotary incising unit on both sides For our sample the CoaxCenter 6000 is equipped with the following components Rotary incising unit Q Cam 360 Wire straightener unit Stacker unit The article sha...

Страница 56: ...ol software has been initialized The start screen is displayed quickly then the log on screen appears 3 Touch the password field The alphanumeric touch keyboard pops up 4 On the touch keyboard enter 1...

Страница 57: ...Adjust the compressed air valve as follows Adjust the pressure of the gripper to 1 5 bar 0 15 MPa 1 Adjust the pressure of the feeding belts to 1 bar 0 1 MPa 2 The compressed air pressure of the gripp...

Страница 58: ...rst commissioning 58 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 6 3 2 Article programming 1 LEAVE SCREEN 2 Touch new article 3 On the touch keyboard enter the name of the article Cable A...

Страница 59: ...anual Edition 5 0 09 2016 CoaxCenter 6000 59 194 5 Touch the list line of the just created arti cle Back to the article editor 6 RAW MATERIAL EDITOR The Raw Material editor is shown 7 Enter the values...

Страница 60: ...type is shown 10 Select application type1 3 layers full strip Back to the article editor 11 Touch EDITOR APPLICATION RIGHT 12 Enter the stripping length according to the screen Bellow the article the...

Страница 61: ...sing values for the jack et 15 LEAVE SCREEN 16 Change the Processing values for the shield 17 LEAVE SCREEN 18 Change the Processing values for the die lectric 19 LEAVE SCREEN 20 Change the global valu...

Страница 62: ...e article editor 26 Touch EDITOR APPLICATION LEFT Enter the same values from procedure step 12 for the left end length Processing tolerance 27 LEAVE SCREEN 28 Touch PROCESSING EDITOR The Processing sc...

Страница 63: ...2 35 Enter the values for the swivel arm 2 as for swivel arm 1 36 Change to the tab Options 37 Enter the values for the options according to the screen 38 LEAVE SCREEN Back to the article editor 39 I...

Страница 64: ...guides loading raw material 1 Move the safety cover of the machine up 2 Mount the inlet guide 2 5 and fixate with the knurled screw 3 Mount the main guide 2 5 between feeding belt and gripper and fixa...

Страница 65: ...hand through the entry guide up to one third of the feeding belts Notice The feeding belts can only be closed via the control software 7 Touch LOAD on the screen The feeding belts are closing The raw...

Страница 66: ...ter 7 5 8 1 5 Mode Page 75 4 Start the total production with START The first 10 articles are produced 1 batch Then the production is stopped The next batch must be confirmed with OK 5 Change to the ta...

Страница 67: ...o chapter 5 2 7 Danger zones Page 36 7 2 SWITCHING ON THE MACHINE 1 Turn the power disconnecter on the left of the machine CW 2 Open the main compressed air valve 3 Wait until the control software S Q...

Страница 68: ...on the function mode Keys and its state and other elements can be distinguished by means of a color scheme NOTICE Property damage touch screen Operating the touch screen with sharp objects may damage...

Страница 69: ...s and for logging on to a different user level 7 5 4 Navigation area In the upper part within the navigation area the selection keys for the main screens are located As there is often not enough space...

Страница 70: ...een e g Raw Material or Processing editor By touching a certain key a drop down list pops up where the programmer can select preset values 7 5 6 Footer area In the footer area there are keys for the c...

Страница 71: ...entry field 3 is touched directly a keyboard pops up in which the numeric value can be entered via the numer ic keys The entry is confirmed with RETURN 1 or however dis carded with CANCEL 2 If the va...

Страница 72: ...ing mode In this case normally the field disappears completely Inch mm All values in fields containing length units are in Inch or Millimeter The length unit to be used has to be set in the Configurat...

Страница 73: ...omponents are to be calibra ted Article management Here data in tabular form are shown e g the programmed saved articles from the article library In the next figure an example of a library is displaye...

Страница 74: ...the header area of the touch screen the keys for the production control of the CoaxCenter 6000 are located Production keys Load unload A raw material is loaded automatically on the machine Therewith...

Страница 75: ...the production continues automatically but much slower than in normal operation Each step is initiated with a single touch of STEP BY STEP Test mode We produce normally but without tolerance check Ste...

Страница 76: ...hen access all commands and parameter settings enabled for this level User level programmer The user is logging in to the user level Programmer with a password and can then access all commands and par...

Страница 77: ...09 2016 CoaxCenter 6000 77 194 Keys in the info area In the header line of the touch screen we find additional data 1 Version of the control software 2 Actual system date time 3 Global production spee...

Страница 78: ...7 General handling operation 78 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000...

Страница 79: ...and batches are shown here 8 1 OVERVIEW ARTICLE EDITOR 1 2 3 5 9 7 6 8 10 15 13 11 16 12 13 17 4 18 19 1 Raw Material editor 2 Processing editor 3 Wire length 4 Correction value 5 Application type le...

Страница 80: ...Defines how the left and right end shall be processed Touching the key opens the application editor For more information see chapter 8 5 Applications Page 86 8 2 6 Application editor window Removes t...

Страница 81: ...aining batches Shows the amount of batches still to be produced since the last production start The value can be set back to Total batch with the command RESET PRODUCTION COUNTER 8 3 RAW MATERIAL EDIT...

Страница 82: ...on the feeding belts speed acceleration deceleration Swivel unit Swivel unit axis Settings which concern the swivel arm movement and positioning on the stations speed acceleration deceleration cable o...

Страница 83: ...value Deceleration This setting changes the deceleration of drives while feeding forth and back the raw material whereas 0 is the smallest and 100 the largest selectable value 8 4 3 Swivel unit side 1...

Страница 84: ...not be selected to height to prevent the material of sag It should be always larger then the total stripping length spare e g rotary incising unit distance between gripper and blades Gripper Guide pos...

Страница 85: ...ering Pre centering the blades while feeding Is a centering aid and the processing time is shortened default setting Centering off The blades open fully the pre centering may scratch the raw material...

Страница 86: ...al strip jacket full strip shield partial strip dielectric 5 3 layers partial strip jacket full strip shield dielectric 6 3 layers full strip jacket shield partial strip dielectric 7 3 layers camera c...

Страница 87: ...rocessing shield 8 Processing dielectric Settings Tolerance limits on off Here we define if the tolerance values entered in the tolerance editor shall be monitored and evalu ated by the Q Cam 360 Stri...

Страница 88: ...alues Defines the upper and lower length tolerance limits on the individual layers relevant for the inspection with the Q Cam 360 Length limit values Defines the upper and lower diameter tolerance lim...

Страница 89: ...can be unhindered be moved forth and back Contact opening Opening at the time the raw material is clamped by the centering unit during incising Select this value in a way that the material is clamped...

Страница 90: ...diameter Determines the incision depth of the blade into the appropriate layer Incise speed Determines the incising speed of the blades whereas 0 is the smallest and 100 the largest selectable value...

Страница 91: ...is helpful to wait a specified time after the incision Thus the insulation is cut properly With extremely flexible materials a longer pause results in proper cuts The value is set in milliseconds ms...

Страница 92: ...the incision Thus the insulation is cut properly With extremely flexible materials a longer pause results in proper cuts The value is set in milliseconds ms Way back After incising the blades travel...

Страница 93: ...t or right on the article The second key activates the second window on the selected side The second window can only be activated if the first window is active Position On which position from left or...

Страница 94: ...1 2 3 5 6 1 Status 2 Mode 3 Statistics 4 Process 5 Production stop 6 Q Cam 360 Analysis 8 6 1 Status Processing type and file name of the article 8 6 2 Mode Step by step After each touch of this key...

Страница 95: ...or more layers of an article are out of tolerance the value of the corresponding layer is displayed in red color If successively three articles are out of tolerance the machine stops the production j...

Страница 96: ...tion can be selected 1 Then it is displayed bellow the article view 2 The crimp applications can be for using at a later time be saved By touching the key 1 the selection window for the crimp applicat...

Страница 97: ...s production Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 97 194 Detailed description for setting up the crimp application depends on the used crimping machine and can be found in the Referenc...

Страница 98: ...8 Programming of articles production 98 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000...

Страница 99: ...2 3 4 5 6 7 8 1 1 Wire end monitoring 2 Pre processing device 3 Guide 4 Wire processing modules 5 Stacker 6 Network 7 System time date 8 Operating units 9 1 2 Description The keys above and bellow the...

Страница 100: ...ivel arm unit side 1 5 Cutting unit 6 Swivel arm unit side 2 7 Rotary incising unit side 2 8 Q Cam 360 side 2 9 Crimping unit side 1 10 Wire bundler Q Cam 360 Swivel arm handing over Calibration The c...

Страница 101: ...9 Configuration settings Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 101 194 Backlight AOI collecting area...

Страница 102: ...ed Rotary incising unit Centering axis Calibrate The calibration of the centering on the rotary incising unit is carried out via a wizard see chapter 13 4 2 Calibration rotary incising unit Page 138 R...

Страница 103: ...on the cable type be calibrated For this a special calibration wire AWG 36 is loaded This wire is produced and analyzed in the Q cam The measured length of the stripped inner conductor then is compar...

Страница 104: ...Cali bration cutting unit Page 145 Reference position Display of the calibrated value Intersect Value to intersect the raw material Crimping unit This defines all settings according to the crimping un...

Страница 105: ...Pushing Position of the bundler Wire bundler unit Calibrate The calibration of the swivel arm position to the bundler is carried out via a wizard see chapter 13 4 2 Calibration rotary incising unit Pa...

Страница 106: ...The data collected by the Q Cam 360 can be sent to a PC for analyzing This is done via the ETHERNET network All settings for the transmition to the PC IP address subnet mask are defined here System ti...

Страница 107: ...to be altered first before using it See chapter 6 Installation first commissioning Page 49 To prevent the handling by unauthorized personnel hence the access on certain user levels can be restricted...

Страница 108: ...rmat 4 Date format 10 2 1 User interface Here the language of the user interface can be determined 10 2 2 Units Length units Setting of the length unit used during article programming wire length pull...

Страница 109: ...e changed individually on each user level Initial factory default passwords are programmed Touch Change password The password can be changed individually for each user level The new password can be en...

Страница 110: ...10 User interface user levels 110 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000...

Страница 111: ...In case of an unrecoverable fault contact your local Schleuniger distributor see Page 2 Thereby always report the software version number Additionally inform about the selected raw material type stri...

Страница 112: ...tact pressure Replace feeding belts Reduce tension force to the wire straightener Bad incising quality Outworn blades Elastically insulation Wrong blade type Replacing blades Increase the pause in the...

Страница 113: ...firmed messages These are errors warnings and information which occurred during the last production run see also chapter 7 5 7 6 Dialog window Page 72 A total of 100 messages can be displayed Current...

Страница 114: ...mory Error Here the articles together with a time stamp are entered which are declared as faulty dur ing production A total of 500 errors can be displayed In the text right the time of the event is di...

Страница 115: ...condition Personnel qualification The instructions in this chapter must be carried out by qualified personnel CAUTION Risk of injury by improper manipulation When manipulating in the diagnostics scree...

Страница 116: ...tary incising unit side 2 9 Q Cam 360 side 2 10 Collector Crimping unit Display of information and direct manipulation of the crimping unit Press Reference position Perform an initialization homing on...

Страница 117: ...n Moves the centering mechanism up or down Sensor upper Display when the centering is up Sensor lower Display when the centering is down Q Cam 360 Display of information and direct manipulation on the...

Страница 118: ...11 Diagnostics troubleshooting 118 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 Schnapshot Manual production of an image Focus Measuring the focus on the Q Cam...

Страница 119: ...eference position Reference position Perform an initialization homing on the rotary incising axis Move blades Open close the blades fast slow Temperature C Not available yet Vacuum Start vacuum Starts...

Страница 120: ...osition Perform an initialization homing on the push pull axis Move swivel arm Move the swivel arm forth and back fast slow Gripper Sensor guide Display when the gripper is in the guiding position Mov...

Страница 121: ...an initialization homing on the cutting unit Move blades Open close the blades fast slow Air jet Air jet Switch air jet on off System Diagnose Manager SDM Gives an overview of the hardware and softwa...

Страница 122: ...11 Diagnostics troubleshooting 122 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000...

Страница 123: ...production Personnel qualification The instructions in this chapter must be carried out by qualified personnel NOTICE Data loss USB memory stick Inadequate handling or using a wrong USB memory stick...

Страница 124: ...action is available only in the user level Programmer Terminals All settings for the crimp terminals are saved on an USB memory stick connected to the operating unit This action is available only on...

Страница 125: ...Center 6000 software from the Schleuniger Extranet unzip the file and save on an USB memory stick 3 Switch off the machine 4 On the operating unit unscrew the safety cover sheet of the USB connector 5...

Страница 126: ...12 Data management upgrades services 126 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 14 Perform a functional check...

Страница 127: ...y short downtime results Feed belts Blade Blades rotary incising unit Drawings spare parts exploded views Available spare parts are listed in the Parts Catalog Additional information to the maintenanc...

Страница 128: ...not exact jacket damaged Qualified personnel Page 15 13 3 MAINTENANCE REPAIR WORK The maintenance involves regular cleaning work and the replacement of wearing parts Before disassembly a component we...

Страница 129: ...n the safety cover and the basement with a soft cloth and a commercially obtain able cleaning agent 5 Clean the area of the wire straightener guides and the feeding unit with a brush ant possibly with...

Страница 130: ...ting personnel Page 16 Parts Lint free cleaning cloth Brush Prerequisite Safety cover open Machine switched off and unplugged from the mains and the com pressed air supply 1 Move the safety cover upwa...

Страница 131: ...r open 1 Move the safety cover upwards 2 Switch off and unplug the machine from the mains and the compressed air supply 3 Loosen the lever and move back the rotary incising unit and the Q Cam 360 acce...

Страница 132: ...qualifica tion Qualified personnel Page 15 Support tools Hex key Screwdriver Prerequisite Machine switched off and unplugged from the mains and the com pressed air supply Safety cover open 1 Drive the...

Страница 133: ...with Spray Trend Ultra Plus Extra and attach 11 Attach the springs 12 Attach the blade cover and screw on 13 Swivel up the front plate assembly and screw on 14 Move the rotary incising unit into posi...

Страница 134: ...t damaged Personnel qualification Qualified personnel Page 15 Support tools Hex key Parts Replacement feeding belt Prerequisite Machine switched off and unplugged from the mains and the compressed air...

Страница 135: ...machine to the mains and the compressed air supply and switch on 8 Perform a functional check 13 3 1 Lubrication Drives On the CoaxCenter 6000 most of the drives and bearings are of a maintenance fre...

Страница 136: ...of the swivel arm on the camera of the Q Cam and is done via a wizard 1 Position the supplied calibration pin between the grippers of the swivel arm and clamp with the two buttons 2 CONTINUE 3 The sw...

Страница 137: ...d calibration pin between the grippers of the swivel arm and clamp with the two buttons 2 CONTINUE 3 The swivel arm with the calibration pin is now moved carefully centered into the Q cam 4 The swivel...

Страница 138: ...g unit The calibration of the rotary incising unit involves the mechanics of the centering unit and the rotary blades and is done via a wizard Centering axis 1 To be able to perform the calibration a...

Страница 139: ...remove the calibration pin contained in the accessories until the pin fits exactly in the opening 5 CONTINUE 6 CALIBRATE The set up value is saved 7 CONTINUE 8 OK The calibration is done now Rotary in...

Страница 140: ...energy through the blade opening Otherwise there is a risk of damaging the blades 5 CONTINUE 6 CALIBRATE The set up value is saved 7 CONTINUE 8 OK The calibration is done now Cutting unit An additiona...

Страница 141: ...upplied calibration pin between the grippers of the swivel arm and clamp with the two buttons 7 CONTINUE 8 The supplied gauge bushing is put on one of the calibration pins 9 The swivel arm is position...

Страница 142: ...ing unit via the two buttons 20 CONTINUE 21 The cutting platform of the rotary unit blades must based on the wire end be calibrated Therefore a specially programmed calibration wire AWG 36 is loaded T...

Страница 143: ...swivel arm unit The calibration of the swivel arm unit involves the positioning on the zero position cutting unit and is done via a wizard 1 To be able to perform the calibration a homing action must...

Страница 144: ...the cross hair of the reference block Posi tion the very end of the calibration pin as close as possible to monitor the calibration position correctly 7 Touch CALIBRATE The value is saved as zero poin...

Страница 145: ...4 Calibration cutting unit The calibration of the cutting unit involves the blade positioning and is done via a wizard 1 To be able to perform the calibration a homing action must be executed first 2...

Страница 146: ...rence Manual Edition 5 0 09 2016 CoaxCenter 6000 6 Close the blade bars up to the stop of the refer ence block with a hex key 7 Touch CALIBRATE The value is saved 8 CONTINUE 9 Remove the reference blo...

Страница 147: ...undler Feeding axis The calibration of the wire bundler involves the pick up position of the picker and is done via a wiz ard 1 To be able to perform the calibration a homing action must be executed f...

Страница 148: ...he next article the already collected bunch does not press downwards 5 CONTINUE 6 Touch CALIBRATE The value is saved as zero point 7 CONTINUE 8 Remove the calibration pin from the gripper via the butt...

Страница 149: ...e accessories between the grippers of the swivel arm unit via the buttons 3 CONTINUE 4 Position the swivel arm with the pin in a way that it is centered in the picker pins 5 Touch CALIBRATE The value...

Страница 150: ...unit The calibration involves the positioning of the swivel arm on the handing over position to the crimp ing unit and is done via a wizard 1 To be able to perform the calibration a homing action must...

Страница 151: ...skipped 5 CONTINUE 6 Adjust the swivel arm on the center of the crimp area Ensure the grippers touches the shear blade Figure 7 CALIBRATE The actual angle and position of the swivel arm is retained 8...

Страница 152: ...5 Close the main valve on the compressed air supply 6 Lay aside the compressed air hose 7 Disconnect the interface cables on the CoaxCenter 6000 and the prefeeder Storage If the product is not in use...

Страница 153: ...tics Recycling NOTICE Built in backup battery The battery contained in this product is made of heavy metals which are harmful to the environment The battery is hazardous waste Recycle the battery 1 Di...

Страница 154: ...15 Decommissioning disposal 154 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000...

Страница 155: ...16 Appendix Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 155 194 APPENDIX...

Страница 156: ...20 DO1 16 X20 DO1 17 X20 DO1 21 X20 DO1 22 X20 DO1 23 X20 DO1 25 X20 DO1 26 X20 DO1 27 X20 DO2 11 X20 DO2 15 Socket1_Powerlink Socket2_Powerlink Socket3_Powerlink Socket5_Powerlink Socket6_Powerlink S...

Страница 157: ...H DH DH DH DH CC 6000 Title 1012000 CC 6000 Mains In SchDoc Project Component Block Diagram CC 6000 N C20 Netzstecker X6 2000mm 446655 1014052 Cable C20 W9 850mm 447401 1014003 Cable Main Supply W8 15...

Страница 158: ...Cable Main Supply W32 300mm 446645 1014023 Cable Main Supply W33 400mm 446671 1014025 Cable Main Supply W35 200mm 449738 1014070 Cable Grounding Ferrule Faston W34 200mm 446644 1014002 Cable Grounding...

Страница 159: ...00mm Resolverkabel 8BCR0002 446459 W126 2000mm 446458 8BCM0002 1034C 0 W118 blue brown black green yellow white white red Swivel Arm Unit 2 Schwenkarm 2 1 33 Nm 4Nm max Synchronous Motor 446441 8LVA23...

Страница 160: ...I1 12 X20 DI1 16 X20 DI1 22 X20 DI1 26 X20 DI1 14 X20 DO2 17 X20 DI1 24 X20 DI1 28 X20 DI3 11 X20 DI3 15 X20 DI3 21 X20 DI3 25 770mm 453739 1014071 Tower Light K37cl sr W76 1500mm 449726 1014061 Cable...

Страница 161: ...16 Appendix Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 161 194...

Страница 162: ...16 Appendix 162 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 16 2 PNEUMATIC SCHEMA...

Страница 163: ...16 Appendix Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 163 194...

Страница 164: ...e safety data sheet KL BER LUBRICATION M NCHEN Geisenhausenerstrasse 7 D 81379 M nchen Deutschland Tel 49 0 897876 0 Fax 49 0 897876 333 E mail address Responsible issuing person mcm klueber com Mater...

Страница 165: ...he H Statements mentioned in this Section see Section 16 4 First aid measures 4 1 Description of first aid measures If inhaled Remove person to fresh air If signs symptoms continue get medical attenti...

Страница 166: ...x 5 3 Advice for firefighters Special protective equipment for firefighters In the event of fire wear self contained breathing apparatus Use personal protective equipment In the case of respirable dus...

Страница 167: ...t get in eyes or mouth or on skin Do not get on skin or clothing Do not ingest Do not repack Do not re use empty containers These safety instructions also apply to empty packaging which may still cont...

Страница 168: ...4 derived from it The choice of an appropriate glove does not only depend on its material but also on other quality features and is different from one producer to the other The break through time depe...

Страница 169: ...other solvents No data available Partition coefficient n octanol water No data available Auto ignition temperature No data available Ignition temperature No data available Viscosity dynamic No data a...

Страница 170: ...y No data available Repeated dose toxicity This information is not available Aspiration toxicity This information is not available Further information Information given is based on data on the compone...

Страница 171: ...egradability Product Biodegradability No data available Physico chemical removability No data available 12 3 Bioaccumulative potential Product Bioaccumulation This mixture contains no substance consid...

Страница 172: ...for which the product was used Contaminated packaging Empty containers can be landfilled when in accordance with the local regulations 14 Transport information 14 1 UN number ADR Not dangerous goods...

Страница 173: ...ting effects This safety datasheet applies only to products originally packaged and labelled by KL BER LUBRICATION The information contained therein is protected by copyright and must not be reproduce...

Страница 174: ...16 Appendix 174 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000...

Страница 175: ...GC GC 1 7 CFG 1 7 CCD 1 7 BC FBH FE FE 1 7 2 BEB CKDFB 1 1 0 2 8 2 1 7 HI9HE9B 7 DBB9HHC9I 9D9 EH6 CC HI DDG6 ECK6 EEH GB IB N 7 CBH9KI9J 7 DBE9FFJ9I O CD DDB6 DDF6 DJB DB EB N 7 IF9KJ9H 7 DBB9JDI9K...

Страница 176: ...oaxCenter 6000 D CB CKBI DBBH 5 EC C 7 CI8BF8DBCD 1 77 2 1 8 C CH8 3 3 8 3 3 6 EH 1 6 FE 1 1 O6 0 1 CD 0 1 6 GC GE 0 5 1 9 8 HI7 1 22 8 1 8 2 8 1 9 5 0 1 1 8 2 1 2 8 1 O 0 1 2 1 9 9 9C5J 1 CD 0 1 8 EH...

Страница 177: ...er 6000 177 194 E CB CKBI DBBH 5 EC C 7 CI8BF8DBCD 1 77 8 D DF DG 1 8 DK GH 1 5 2 8 EI 8 FH 5 1 8 GC 1 9 8 1 7 0 0 GBR 8 5 8 1 1 8 0 0 8 3 9 3 1 0 1 2 1 1 8 1 8 1 1 18 1 1 8 1 5 8 1 1 8 1 D5 18 1 8 1...

Страница 178: ...1 77 8 E 1 1 0 8 8 4 1 1 1 8 1 8 8 2 7 0 0 GBR 5 8 8 8 5 8 1 8 2 8 1 8 1 1 8 5 1 8 8 5 61 8 1 5 I8 2 1 2 27 292 9 7 CBBB E5 FBB E 9 7 GBB E5 DBB E 87 2 2 CKBB E5 JBB E 2 2 9 7 IDBB E5 FBBB E 9 7 CJBB...

Страница 179: ...er 6000 179 194 G CB CKBI DBBH 5 EC C 7 CI8BF8DBCD 1 77 8 F 1 0 1 8 0 9 1 8 1 8 0 8 5 8 1 5 1 8 5 8 0 1 8 1 1 1 1 1 1 1 9 8 2 1 8 1 3 1 3 1 5 8 1 9HBR 5 0 61 8 1 EHGR 1 8 2 1 9 8 1 0 8 5 0 0 8 1 1 1 C...

Страница 180: ...dition 5 0 09 2016 CoaxCenter 6000 H CB CKBI DBBH 5 EC C 7 CI8BF8DBCD 1 77 8 G 1 1 1 8 8 1 1 5 61 5 61 1 KG5FB N KG5FG N KD5DB N 8 3 1 8 1 8 1 8 1 2 3 7 2 27 292 GB GB GB F GBFG CDJBB EB 29 2 5 62 2 2...

Страница 181: ...n 5 0 09 2016 CoaxCenter 6000 181 194 I CB CKBI DBBH 5 EC C 7 CI8BF8DBCD 1 77 8 H 2 1 29 2 5 62 2 80 GB B5EH 1 8 1 1 8 1 1 0 1 1 2 C 9 7 1 2 8 5 1 8 8 0 8 1 1 8 1 8 2 1 CG BC CB 1 CG BC BF 1 1 8 1 5 1...

Страница 182: ...dix 182 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 J CB CKBI DBBH 5 EC C 7 CI8BF8DBCD 1 77 8 I 5 61 D G D8C D8C D8C D8C D8C 1 0 0 1 1 5 61 1 2 7 9 9 9C5J9 1 1 5 61 2 1 7 9 9 5 9 3 8 3 1...

Страница 183: ...77 8 J 1 O 0 1 2 1 9 9 9C5J9 2 1 CD 0 1 8 EH 1 8 FE 1 2 1 8 GC GE 0 5 1 9 8 HI 1 22 8 2 1 D 8 CH 1 8 DE 8 DF DG 1 8 DK GH 1 5 2 8 EI 8 FH 5 1 8 GC 1 9 8 1 2 7 0 0 GBR 8 5 8 1 1 8 0 0 8 2 3 9 3 1 0 1 8...

Страница 184: ...6 Appendix 184 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 CB CB CKBI DBBH 5 EC C 7 CI8BF8DBCD 1 77 8 K CB 8 CC 1 8 CD 0 1 8 DD 8 EH 1 8 EJ 8 FE 1 1 8 GB GE 1 0 5 1 9 8 HI 1 22 8 1 1 1 8...

Страница 185: ...ces 36 Elements on left machine cover 32 Elevation 27 Layout 27 Main view CoaxCenter 6000 31 Measures base layout 24 Position of center of gravity 25 Power compressed air 33 16 6 TABLE OF CHARTS Cause...

Страница 186: ...16 Appendix 186 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000...

Страница 187: ...Personal notes Reference Manual Edition 5 0 09 2016 CoaxCenter 6000 187 194...

Страница 188: ...Personal notes 188 194 Reference Manual Edition 5 0 09 2016 CoaxCenter 6000...

Страница 189: ...26 Line frequency 26 Mains 26 Power consumption 26 Consumption compressed air 26 Contact pressure 112 Content area 68 Contents operating instructions 12 Control compartment 31 Correction value 79 Cri...

Страница 190: ...egend 13 Length measures 72 Length unit 108 Length tolerance 88 Liability for damage 14 Line disconnecter 31 32 Line frequency 28 List screens 73 Load 74 Loss during shipment 21 Lubricating grease 17...

Страница 191: ...plate 27 Raw Material editor 79 Raw material inlet 31 Raw material dielectric diameter 81 Color 81 Inner conductor diameter 81 Name 81 Recycle 12 Registered trademarks 14 Regular inspection 111 Remai...

Страница 192: ...107 User interface language 108 User interface Date format 108 User levels 107 V Version number 111 Visual check 67 W Wait dialog 73 Warn symbols 18 Warning 72 Warning notice 16 Warning symbol 19 Wate...

Страница 193: ......

Страница 194: ......

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