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1. Introduction 
1.3 System description 

 
The Modular system comprises of two separate units: 
 

 

PUMP AND FILTER GROUP. 

 

 

 

 

This unit picks-up the sea water up and sends it to the watermaker  at  pressure (about 6,5 –7,5 
Bar).  The pumps are fitted with a safety cut off switch, calibrated at about 9 Bar. The pressure 

switch can be adjusted by an 2 mm. allen key. To make the allen 
key  adjustment  to  the  pressure  switch  pictured,  the  cover  to  the 
connector  must  be  removed.  This  gives  access  to  make  an 
adjustment  by  inserting  the  allen  key  without  removing  the 
connector  itself.  Turning  the  allen  key  clockwise  increases  the 
preset  pressure,  and  turning  anti  clockwise  decreases  the  preset 
pressure. The movement required is very small.  
(1/4 turn = 1 BAR). 
This  action  will  not  be  required  in  normal  circumstances  as  the 

unit  has  been  pre  calibrated  at  the  factory.  Before  changing  the  settings  please  call  a  Schenker 
Service Point. The grey box contains the power relays that activate the pumps electric motors.  
 

 

The filter housing contains a 5 micron filter cartridge, and its job is to filter impurities that may 
damage the watermaker unit. A red push-button is positioned on the top of the housing to purge 
air from the pumps unit during start-up operations. 
 
Close to the pump is installed an accumulator. It is constituted of a cylindrical recipient  and has 
the function to dampen the pumps pressure oscillations during the watermaker functioning. The 
accumulator  needs  to  be  pre-charged  of  air  through  the  apposite  valve  (similar  to  the  common 
tire  valves)  located  on  the  left  of  the  device.  The  air  pressure  shall  be  of  2,8  Bar.  The 
accumulator is charged in factory at the right pressure, but it is opportune to verify the pressure 
level at the first start-up. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание MODULAR 30 Electron

Страница 1: ...ponents mounting 2 3 Water intake 2 4 Hydraulic connections 2 5 Electric connections 3 Operating procedures 3 1 By pass activation 3 2 First start up procedure 3 3 Normal operating procedure 4 Mainten...

Страница 2: ...Y RECOVERY SYSTEM which amplifies the pressure of common low pressure pumps and recoups all the hydraulic energy back from the membrane This saves on the use of power allowing the Modular 60 to be run...

Страница 3: ...weight 7 Kg Connections Seawater intake holder for hose int diam 16 mm Salt water outlet holder for hose int diam 16 mm Filter 5 micron polyestere pleated type Power supply 12 Vdc 20 version 30M12 24...

Страница 4: ...normal circumstances as the unit has been pre calibrated at the factory Before changing the settings please call a Schenker Service Point The grey box contains the power relays that activate the pump...

Страница 5: ...roduced fresh water coming out of the unit This is only indicative as the accuracy of the flowmeter is 20 Depressurization valve Is used only during the air bleeding phase at the first plant start up...

Страница 6: ...de the electronics and allow to run the system manually Pressure switch probe It is a little steel device mounted on the aluminum structure It is connected to the computer throw the cables 5 Its funct...

Страница 7: ...lly on a suitable base strong enough to support its weight when the filter housing is full of water It may be necessary to create a suitable wooden or fiberglass structure for the unit if an existing...

Страница 8: ...must be secured with double hose clamps It is not advisable to Tee into the engine cooling water intake as it may impair the cooling of the engine An easily inspected mesh type filter will be require...

Страница 9: ...einforced hose An inadequate hose could burst jeopardizing seriously the safety of the boat The hydraulic connections are Low pressure max 3 bar connections sea water inlet net filter backflow valve i...

Страница 10: ...rantee a water head PRODUCTION FRESH WATER CONNECTION The connection has to be made using the small hose supplied with the equipment The connection has to be made between the polyethylene pipe that co...

Страница 11: ...t panel needs to be performed downstream the voltmeter and the ammeter of the boat panelboard The connecting terminal must be suitable to support the plant electric load approx 150 Watt A 15A automati...

Страница 12: ...ive battery see table pump see table 12 pump see table electrovalve on the AC filter 2 5 mm2 10 electrovalve on the AC filter 2 5 mm2 pressure switch on the watermaker 2 5 mm2 5 pressure switch on the...

Страница 13: ...h the by pass is necessary only in the following two circumstances Plant first start up or plant restart after maintenance operations The use of the bypass is required at start up when purging air fro...

Страница 14: ...he air from the filter 3 Leave both selectors PUMP1 and AUT WASHING not selected vertical lever 4 Push the push button MAN WASH Now the electrovalve opens filling with fresh water the pump head After...

Страница 15: ...c washing procedure uses about 5 litres of water If the unit is in use daily it is not necessary to carry out this procedure every time water is produced As long as the watermaker membrane is cleaned...

Страница 16: ...resh water consumption during this washing cycle is approx 5 litre min 1 Turn on the pressure water system 2 Prearrange the pump turning the PUMP1 selector clockwise 3 Do not prearrange the automatic...

Страница 17: ...T PROCEDURE 1 Turn the system off 2 Open the reset valve lever in horizontal position 3 Screw the positioner knob clockwise until it can be moved no further 10 turns at least are necessary 4 Unscrew t...

Страница 18: ...and mix carefully following the indications on the pack Wear a protection mask in order to avoid inhaling product dusts The water temperature doesn t have to be lower than 25 C preferably Disconnect...

Страница 19: ...ter holder Active carbon filter replacement Every 6 months Purge periodically the air from the system opening at 45 for a couple of minutes the depressurization valve Every 15 days Check the pressure...

Страница 20: ...ng the pump momentarily shuts down Pump pressure switch is not calibrated Dirty filter or membranes Calibrate pressure switch Clean or replace High pressure heads during commutation 0 2 Bar Accumulato...

Страница 21: ...the system still doesn t start check all electric wiring electrical connections box pre wired cable remote panel for fault Replace as required When pressing START the system starts but shuts down afte...

Страница 22: ...ot locate near the pumps unit in areas that can reach elevated temperature Ie Engine compartments or where inflammable substances are stored This will adversely affect the working of the pumps and may...

Страница 23: ...cessories are guaranteed 12 months from delivery The guarantee does not include consumable items filters carbon filters membranes etc The ERS pressure amplification device is guaranteed 36 months prov...

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