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18 

4.

 

Maintenance  

4.1 Shutdown procedure  

 
It is necessary to perform the shutdown procedure before effecting standstills longer than 3 
months, for instance before laying up for winter. 
The purpose of the shutdown is to clean the unit of possible deposits of limestone, and to inhibit 
the growth of microorganisms that may reduce the reverse osmosis membrane's efficiency.  
The following equipment is necessary in order to perform the shutdown operation:  

 

1 ea. recipient 20 liters minimum capacity (a bucket of such capacity could also be suitable).  

 

Two 16 mm. linen hoses of a length that allow them to be fed into the same container  

 

A prepared shutdown solution SCHENKER CLEANING 1 

 

Tools for de-assembling  hoses (screwdrivers, pliers, etc.) 

 

 

Hydraulic connections diagram to perform the shutdown 
 
The shutdown procedure is:  
 
1.

 

Collect approx. 15 liters of  unchlorinated fresh water into the bucket. The water produced by 
the watermaker itself could be fine.  

2.

 

Empty the entire content of the SCHENKER CLEANING 1 solution into the picked water,     
and mix carefully following the indications on the pack. Wear a protection mask in order to 
avoid  inhaling    product  dusts.  The  water  temperature  doesn't  have  to  be  lower  than  25°C 
preferably. Disconnect watermaker unit drain hose and the pumps suction hose.  

3.

 

Connect two hose pieces to the drain and to the pump suction.  

4.

 

Insert the end side of the hoses into the bucket, verifying that the hoses have been properly 
dipped in the solution and that they don't inhale air. 

5.

 

Open the depressurization valve at 45°.  

6.

 

Start the watermaker (activating the by-pass and leave the system  on for approx. 30-40 min., 
checking that the hoses are properly positioned in the container, so as to avoid drawing air or 
spilling the liquid into the boat.  

7.

 

Turn  the  watermaker  off,  disconnect  hose  pieces,  and  connect  the  pump  suction,  drain  and 
water production original hoses.  

Chemical Cleaning Kits:    
Schenker No 1 is an acid based organic cleaner. 
 This is used for 'pickling' the watermaker when not in use and as part of the general cleaning  
process.  See 4.1 Shutdown procedure 
 Schenker No 2 is an alkaline base organic cleaner. If the watermaker has been left standing 
 without pickling or has a 'bag egg” smell, cleaning with Schenker No2 will remove this. 
 

Содержание MODULAR 30 Electron

Страница 1: ...ponents mounting 2 3 Water intake 2 4 Hydraulic connections 2 5 Electric connections 3 Operating procedures 3 1 By pass activation 3 2 First start up procedure 3 3 Normal operating procedure 4 Mainten...

Страница 2: ...Y RECOVERY SYSTEM which amplifies the pressure of common low pressure pumps and recoups all the hydraulic energy back from the membrane This saves on the use of power allowing the Modular 60 to be run...

Страница 3: ...weight 7 Kg Connections Seawater intake holder for hose int diam 16 mm Salt water outlet holder for hose int diam 16 mm Filter 5 micron polyestere pleated type Power supply 12 Vdc 20 version 30M12 24...

Страница 4: ...normal circumstances as the unit has been pre calibrated at the factory Before changing the settings please call a Schenker Service Point The grey box contains the power relays that activate the pump...

Страница 5: ...roduced fresh water coming out of the unit This is only indicative as the accuracy of the flowmeter is 20 Depressurization valve Is used only during the air bleeding phase at the first plant start up...

Страница 6: ...de the electronics and allow to run the system manually Pressure switch probe It is a little steel device mounted on the aluminum structure It is connected to the computer throw the cables 5 Its funct...

Страница 7: ...lly on a suitable base strong enough to support its weight when the filter housing is full of water It may be necessary to create a suitable wooden or fiberglass structure for the unit if an existing...

Страница 8: ...must be secured with double hose clamps It is not advisable to Tee into the engine cooling water intake as it may impair the cooling of the engine An easily inspected mesh type filter will be require...

Страница 9: ...einforced hose An inadequate hose could burst jeopardizing seriously the safety of the boat The hydraulic connections are Low pressure max 3 bar connections sea water inlet net filter backflow valve i...

Страница 10: ...rantee a water head PRODUCTION FRESH WATER CONNECTION The connection has to be made using the small hose supplied with the equipment The connection has to be made between the polyethylene pipe that co...

Страница 11: ...t panel needs to be performed downstream the voltmeter and the ammeter of the boat panelboard The connecting terminal must be suitable to support the plant electric load approx 150 Watt A 15A automati...

Страница 12: ...ive battery see table pump see table 12 pump see table electrovalve on the AC filter 2 5 mm2 10 electrovalve on the AC filter 2 5 mm2 pressure switch on the watermaker 2 5 mm2 5 pressure switch on the...

Страница 13: ...h the by pass is necessary only in the following two circumstances Plant first start up or plant restart after maintenance operations The use of the bypass is required at start up when purging air fro...

Страница 14: ...he air from the filter 3 Leave both selectors PUMP1 and AUT WASHING not selected vertical lever 4 Push the push button MAN WASH Now the electrovalve opens filling with fresh water the pump head After...

Страница 15: ...c washing procedure uses about 5 litres of water If the unit is in use daily it is not necessary to carry out this procedure every time water is produced As long as the watermaker membrane is cleaned...

Страница 16: ...resh water consumption during this washing cycle is approx 5 litre min 1 Turn on the pressure water system 2 Prearrange the pump turning the PUMP1 selector clockwise 3 Do not prearrange the automatic...

Страница 17: ...T PROCEDURE 1 Turn the system off 2 Open the reset valve lever in horizontal position 3 Screw the positioner knob clockwise until it can be moved no further 10 turns at least are necessary 4 Unscrew t...

Страница 18: ...and mix carefully following the indications on the pack Wear a protection mask in order to avoid inhaling product dusts The water temperature doesn t have to be lower than 25 C preferably Disconnect...

Страница 19: ...ter holder Active carbon filter replacement Every 6 months Purge periodically the air from the system opening at 45 for a couple of minutes the depressurization valve Every 15 days Check the pressure...

Страница 20: ...ng the pump momentarily shuts down Pump pressure switch is not calibrated Dirty filter or membranes Calibrate pressure switch Clean or replace High pressure heads during commutation 0 2 Bar Accumulato...

Страница 21: ...the system still doesn t start check all electric wiring electrical connections box pre wired cable remote panel for fault Replace as required When pressing START the system starts but shuts down afte...

Страница 22: ...ot locate near the pumps unit in areas that can reach elevated temperature Ie Engine compartments or where inflammable substances are stored This will adversely affect the working of the pumps and may...

Страница 23: ...cessories are guaranteed 12 months from delivery The guarantee does not include consumable items filters carbon filters membranes etc The ERS pressure amplification device is guaranteed 36 months prov...

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