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14 

3. Operation 
3.2. First start-up procedure  

 
The first start-up procedure is necessary to start a new plant for the first time or to restart it after 
having performed the laying up procedure. The purpose of the procedure is essentially purge the 
air from the system. 
 
Preliminary checks: 
 

 

Check that all components are connected correctly.  

 

Check  that  the  reset  valve  is  closed  (lever  orthogonal  to  the  body  valve)  and  the  positioner 
unscrewed.  

 

Check  that  5  micron  filter  cartridge  is  installed  in  the  cartridge  holder,  and  screwed  on 
tightly.  

 

Check that the seacock and the waste water drain valves are open.  

 

Check  that  the  pump  unit  is  connected  correctly  and  that  the  service  battery  voltage  is 
sufficient. 

 

Check that the vessel's pressure water pump is on. 

 

Check  that  the  vessel's  fresh  water  tanks  have  enough  water  in  them  to  perform  the  first 
washing operation.  

                                                                                                                                                                                
Start-up procedure:  
1.

 

Open the depressurization valve at about half run (45 –50 °).   

2.

 

Push for 20- 30 sec the red push-button located on the CA filter in order to purge the air from 
the filter. 

3.

 

Leave both selectors PUMP1 and AUT WASHING not selected (vertical lever). 

4.

 

 Push the push button MAN WASH.  Now the electrovalve opens, filling with fresh water the 
pump head. After 20 seconds the red light STOP will flash. Recognize this alarm pushing the 
push button STOP. Repeat this step again. 

5.

 

Connect the by-pass, by turning the key type selector (located on the connection box) 
clockwise (the START push-button green pilot light turns on). 

6.

 

Start the  pump acting on the PUMP1 selector. Now the  system is purging air from the sea 
water circuit and the watermaker. After 3-4 minutes stop the pump rotating anti clockwise 
the selector PUMP 1 .  

7.

 

Disconnect the by-pass, turning anticlockwise the selector (the START push-button green 
pilot light turns off). 

8.

 

Turn on the selectors PUMP1 and  AUT WASH and close the depressurization valve 
(vertical position of the blue lever).  

9.

 

Push START. The system starts going under pressure and the fresh water production begins. 

     Verify that there are no water leaks in the hose connections. In such case, fasten the hose       

 

      clamps further. Push STOP after about 3 minutes. Now the system actives  the   
     automatic washing procedure and stops automatically after about 40-50 seconds.  
 

Содержание MODULAR 30 Electron

Страница 1: ...ponents mounting 2 3 Water intake 2 4 Hydraulic connections 2 5 Electric connections 3 Operating procedures 3 1 By pass activation 3 2 First start up procedure 3 3 Normal operating procedure 4 Mainten...

Страница 2: ...Y RECOVERY SYSTEM which amplifies the pressure of common low pressure pumps and recoups all the hydraulic energy back from the membrane This saves on the use of power allowing the Modular 60 to be run...

Страница 3: ...weight 7 Kg Connections Seawater intake holder for hose int diam 16 mm Salt water outlet holder for hose int diam 16 mm Filter 5 micron polyestere pleated type Power supply 12 Vdc 20 version 30M12 24...

Страница 4: ...normal circumstances as the unit has been pre calibrated at the factory Before changing the settings please call a Schenker Service Point The grey box contains the power relays that activate the pump...

Страница 5: ...roduced fresh water coming out of the unit This is only indicative as the accuracy of the flowmeter is 20 Depressurization valve Is used only during the air bleeding phase at the first plant start up...

Страница 6: ...de the electronics and allow to run the system manually Pressure switch probe It is a little steel device mounted on the aluminum structure It is connected to the computer throw the cables 5 Its funct...

Страница 7: ...lly on a suitable base strong enough to support its weight when the filter housing is full of water It may be necessary to create a suitable wooden or fiberglass structure for the unit if an existing...

Страница 8: ...must be secured with double hose clamps It is not advisable to Tee into the engine cooling water intake as it may impair the cooling of the engine An easily inspected mesh type filter will be require...

Страница 9: ...einforced hose An inadequate hose could burst jeopardizing seriously the safety of the boat The hydraulic connections are Low pressure max 3 bar connections sea water inlet net filter backflow valve i...

Страница 10: ...rantee a water head PRODUCTION FRESH WATER CONNECTION The connection has to be made using the small hose supplied with the equipment The connection has to be made between the polyethylene pipe that co...

Страница 11: ...t panel needs to be performed downstream the voltmeter and the ammeter of the boat panelboard The connecting terminal must be suitable to support the plant electric load approx 150 Watt A 15A automati...

Страница 12: ...ive battery see table pump see table 12 pump see table electrovalve on the AC filter 2 5 mm2 10 electrovalve on the AC filter 2 5 mm2 pressure switch on the watermaker 2 5 mm2 5 pressure switch on the...

Страница 13: ...h the by pass is necessary only in the following two circumstances Plant first start up or plant restart after maintenance operations The use of the bypass is required at start up when purging air fro...

Страница 14: ...he air from the filter 3 Leave both selectors PUMP1 and AUT WASHING not selected vertical lever 4 Push the push button MAN WASH Now the electrovalve opens filling with fresh water the pump head After...

Страница 15: ...c washing procedure uses about 5 litres of water If the unit is in use daily it is not necessary to carry out this procedure every time water is produced As long as the watermaker membrane is cleaned...

Страница 16: ...resh water consumption during this washing cycle is approx 5 litre min 1 Turn on the pressure water system 2 Prearrange the pump turning the PUMP1 selector clockwise 3 Do not prearrange the automatic...

Страница 17: ...T PROCEDURE 1 Turn the system off 2 Open the reset valve lever in horizontal position 3 Screw the positioner knob clockwise until it can be moved no further 10 turns at least are necessary 4 Unscrew t...

Страница 18: ...and mix carefully following the indications on the pack Wear a protection mask in order to avoid inhaling product dusts The water temperature doesn t have to be lower than 25 C preferably Disconnect...

Страница 19: ...ter holder Active carbon filter replacement Every 6 months Purge periodically the air from the system opening at 45 for a couple of minutes the depressurization valve Every 15 days Check the pressure...

Страница 20: ...ng the pump momentarily shuts down Pump pressure switch is not calibrated Dirty filter or membranes Calibrate pressure switch Clean or replace High pressure heads during commutation 0 2 Bar Accumulato...

Страница 21: ...the system still doesn t start check all electric wiring electrical connections box pre wired cable remote panel for fault Replace as required When pressing START the system starts but shuts down afte...

Страница 22: ...ot locate near the pumps unit in areas that can reach elevated temperature Ie Engine compartments or where inflammable substances are stored This will adversely affect the working of the pumps and may...

Страница 23: ...cessories are guaranteed 12 months from delivery The guarantee does not include consumable items filters carbon filters membranes etc The ERS pressure amplification device is guaranteed 36 months prov...

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