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4. MAINTENANCE 
4.3 TROUBLESHOOTING 

 
PROBLEM 

PROBABLE CAUSE 

SOLUTION 

Pump do not start 

Pump electrically unconnected 
 
Electronic failure 

Restore the electrical 
connections 
Activate the by-pass 

Pump start but stop at high 
pressure 

System is blocked 
Dirty filter 
Dirty membranes 
Trouble in the cycling system 

Perform Reset 
Replace cartridge 
Perform cleaning cycle 
Contact a Schenker service 
point 

While functioning  the 
pump momentarily shuts 
down 

Pump pressure switch is not 
calibrated 
Dirty filter or membranes 
 

Calibrate pressure switch  
 
Clean or replace 
 

High pressure heads during 
commutation (> 0,2 Bar) 

Accumulator pressure low  
 

Inflate at a pressure of 2,8 
Bar 
 

Low production / normal or 
low pressure 

Exhausted batteries 
Air in the plant 
Seal system leak 

Check battery charge 
Perform bleeding 
Contact a Schenker service 
point 

Low production / high 
pressure (> 7,5 Bar) 

Cold sea water 
 
Dirty membranes 

Normal operation 
 
Perform cleaning cycle 

Leaking in the plant 

Loose connectors 
ERS loss 

Tighten connectors 
Contact a service point 

 
  

 
 
 
 
 

 
 
 

Содержание MODULAR 30 Electron

Страница 1: ...ponents mounting 2 3 Water intake 2 4 Hydraulic connections 2 5 Electric connections 3 Operating procedures 3 1 By pass activation 3 2 First start up procedure 3 3 Normal operating procedure 4 Mainten...

Страница 2: ...Y RECOVERY SYSTEM which amplifies the pressure of common low pressure pumps and recoups all the hydraulic energy back from the membrane This saves on the use of power allowing the Modular 60 to be run...

Страница 3: ...weight 7 Kg Connections Seawater intake holder for hose int diam 16 mm Salt water outlet holder for hose int diam 16 mm Filter 5 micron polyestere pleated type Power supply 12 Vdc 20 version 30M12 24...

Страница 4: ...normal circumstances as the unit has been pre calibrated at the factory Before changing the settings please call a Schenker Service Point The grey box contains the power relays that activate the pump...

Страница 5: ...roduced fresh water coming out of the unit This is only indicative as the accuracy of the flowmeter is 20 Depressurization valve Is used only during the air bleeding phase at the first plant start up...

Страница 6: ...de the electronics and allow to run the system manually Pressure switch probe It is a little steel device mounted on the aluminum structure It is connected to the computer throw the cables 5 Its funct...

Страница 7: ...lly on a suitable base strong enough to support its weight when the filter housing is full of water It may be necessary to create a suitable wooden or fiberglass structure for the unit if an existing...

Страница 8: ...must be secured with double hose clamps It is not advisable to Tee into the engine cooling water intake as it may impair the cooling of the engine An easily inspected mesh type filter will be require...

Страница 9: ...einforced hose An inadequate hose could burst jeopardizing seriously the safety of the boat The hydraulic connections are Low pressure max 3 bar connections sea water inlet net filter backflow valve i...

Страница 10: ...rantee a water head PRODUCTION FRESH WATER CONNECTION The connection has to be made using the small hose supplied with the equipment The connection has to be made between the polyethylene pipe that co...

Страница 11: ...t panel needs to be performed downstream the voltmeter and the ammeter of the boat panelboard The connecting terminal must be suitable to support the plant electric load approx 150 Watt A 15A automati...

Страница 12: ...ive battery see table pump see table 12 pump see table electrovalve on the AC filter 2 5 mm2 10 electrovalve on the AC filter 2 5 mm2 pressure switch on the watermaker 2 5 mm2 5 pressure switch on the...

Страница 13: ...h the by pass is necessary only in the following two circumstances Plant first start up or plant restart after maintenance operations The use of the bypass is required at start up when purging air fro...

Страница 14: ...he air from the filter 3 Leave both selectors PUMP1 and AUT WASHING not selected vertical lever 4 Push the push button MAN WASH Now the electrovalve opens filling with fresh water the pump head After...

Страница 15: ...c washing procedure uses about 5 litres of water If the unit is in use daily it is not necessary to carry out this procedure every time water is produced As long as the watermaker membrane is cleaned...

Страница 16: ...resh water consumption during this washing cycle is approx 5 litre min 1 Turn on the pressure water system 2 Prearrange the pump turning the PUMP1 selector clockwise 3 Do not prearrange the automatic...

Страница 17: ...T PROCEDURE 1 Turn the system off 2 Open the reset valve lever in horizontal position 3 Screw the positioner knob clockwise until it can be moved no further 10 turns at least are necessary 4 Unscrew t...

Страница 18: ...and mix carefully following the indications on the pack Wear a protection mask in order to avoid inhaling product dusts The water temperature doesn t have to be lower than 25 C preferably Disconnect...

Страница 19: ...ter holder Active carbon filter replacement Every 6 months Purge periodically the air from the system opening at 45 for a couple of minutes the depressurization valve Every 15 days Check the pressure...

Страница 20: ...ng the pump momentarily shuts down Pump pressure switch is not calibrated Dirty filter or membranes Calibrate pressure switch Clean or replace High pressure heads during commutation 0 2 Bar Accumulato...

Страница 21: ...the system still doesn t start check all electric wiring electrical connections box pre wired cable remote panel for fault Replace as required When pressing START the system starts but shuts down afte...

Страница 22: ...ot locate near the pumps unit in areas that can reach elevated temperature Ie Engine compartments or where inflammable substances are stored This will adversely affect the working of the pumps and may...

Страница 23: ...cessories are guaranteed 12 months from delivery The guarantee does not include consumable items filters carbon filters membranes etc The ERS pressure amplification device is guaranteed 36 months prov...

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