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ENGLISH

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SAFETY INSTRUCTIONS

WARNING

Special tools and knowledge are necessary for the service of your bicycle. For your safety, only an authorized 

dealer should install, adjust, or service the frame or the components. Special tools and parts may be required to 

complete this service. Make sure to set up a maintenance schedule with your dealer to keep your bicycle safe 

and performing its best. Consult your dealer if you have any questions or concerns about proper setup and 

riding your bike. Stop riding immediately and consult your dealer if you suspect any problems with your bicycle.

For current service instructions, part numbers, and technical information, visit 

www.santacruzbicycles.com

Please contact your local Santa Cruz Bicycles® distributor or dealer for questions and orders. Information 

contained in this publication is subject to change at any time without prior notice. The appearance of your 

product appearance may differ from the images contained in this publication.

Adhere to all torque and sizing specifications for press fits and thread fits. Over-tightening can damage 

threads or cause parts to fail. Using the wrong size part can cause parts to fail and may cause a crash, 

which can result in serious injury and/or death. 

You must register your bicycle in order to make a warranty claim (see the instructions on the Warranty page).

Always wear safety glasses and personal protective equipment, such as latex or nitrile gloves when 

servicing Santa Cruz Bicycles products. 

CABLE ROUTING

INTRODUCTION

We recommend checking your cables, housing, and hydraulic lines for signs of wear before each 

ride. Replace these wear items after every 100-150 hours of riding, depending on your riding style 

and riding conditions. This service applies to MY18 Blur. 

TOOLS AND SUPPLIES

•  Safety glasses

•  Latex or nitrile gloves

•  Pick

•  Hex wrenches

•  Zip ties

•  Pliers

•  Cable cutters

•  Brake line

•  Cable housing

•  Silicon bike spray

•  Foam tube inserts

•  Grommets

Содержание MY18 Blur

Страница 1: ...SANTA CRUZ BICYCLES Cable Routing Procedure MY18 Blur Copyright Santa Cruz Bicycles 2018 ...

Страница 2: ...UTING 12 DROPPER POST ROUTING HYDRAULIC ACTUATED REMOTE 13 DROPPER POST ROUTING CABLE ACTUATED REMOTE 16 REAR SHOCK LOCKOUT REMOTE CABLE ROUTING 20 FORK LOCKOUT REMOTE CABLE ROUTING 22 MAINTENANCE SCHEDULE 23 CLEANING 23 WARRANTY 24 LIFETIME FRAME AND FORK WARRANTY 24 LIFETIME BEARING WARRANTY 24 FILE A WARRANTY CLAIM 24 LIMITATIONS EXCLUSIONS AND DISCLAIMERS 24 ...

Страница 3: ...t prior notice The appearance of your product appearance may differ from the images contained in this publication Adhere to all torque and sizing specifications for press fits and thread fits Over tightening can damage threads or cause parts to fail Using the wrong size part can cause parts to fail and may cause a crash which can result in serious injury and or death You must register your bicycle...

Страница 4: ...tay until it exits the access port at the front end of the seat stay Tip Remove the grommet from the access port at the front of the seat stay if it is already installed Use a pick to help guide the cable housing out of the front access port 3 Install the grommet see image for correct shape onto the cable housing and into the access port of the seat stay Tip use a flathead screwdriver to help inst...

Страница 5: ...move the shock bolt and rotate the rear triangle for better access to this cable guide Notice there are two cable guides this will be on the inside of the drive side rear triangle 5 Install a second grommet onto the cable housing Install the grommet and cable housing into the access port of the down tube ...

Страница 6: ...the housing by hand 7 Install the foam tube Spray the inner and outer surfaces of the foam tube with silicon spray Insert the foam tube into the non drive side access port at the head tube so it wraps around the cable housing in the down tube not pictured 8 Install a third grommet onto the cable housing and into the access port at the head tube 9 Make sure the housing is long enough to allow the h...

Страница 7: ...the cut as oval shaped housing can apply unwanted friction on the cable You may also use a pick inserted inside the housing to round the hole 11 Install a ferrule onto the both ends of the housing 12 Slide the cable into the housing until it exits at the rear derailleur Make sure the housing and ferrule are seated in the shift lever ...

Страница 8: ...ENGLISH 8 13 Seat the ferrule and housing into the cable stop of the rear derailleur 14 Install the cable into the rear derailleur according to your manufacturer s instructions not pictured ...

Страница 9: ... s instructions 2 In order to route the rear brake lever between the rear triangle and the frame you must first remove the seat stay pivot axle to pass the brake lever between the rear triangle and the frame Use a 4 mm hex wrench to remove the cone washer and bolt Then use a 5 mm hex wrench to remove the pivot axle REAR BRAKE ROUTING ...

Страница 10: ...on drive side cable guide while you have access to it 4 Realign the rear triangle with the upper link and insert the pivot axle Use a 5 mm hex wrench to turn the pivot axle clockwise and tighten it to 12 4 N m 110 in lb Reinstall the cone washer by hand Use a 4 mm hex wrench to reinstall the bolt and tighten it to 6 8 N m 60 in lb CABLE GUIDE ROUTE BRAKE LEVER THROUGH FRAME ...

Страница 11: ...ide down tube and seat stay Create a gentle bend from the anchor of the downtube to the anchor of the seat stay 7 Make sure the line is long enough to allow the handlebar to rotate 180 degrees to each side Conversely make sure the line is not so long that there is unwanted slack If the line needs to be shortened consult your brake manufacturer s instructions for more information ...

Страница 12: ...er s instructions not pictured 3 Attach the brake line to the fork according to your brake manufacturer s instructions not pictured 4 Make sure the line is long enough to allow the handlebars to rotate 180 degrees to each side Conversely make sure the line is not so long that there is unwanted slack If the line needs to be shortened consult your brake manufacturer s instructions for more informati...

Страница 13: ...ur manufacturer s instructions not pictured 3 Make sure the grommet on the drive side access port of the head tube is installed 4 Use a 2 mm and a 4 mm hex wrench to remove the two hatch cover bolts at the bottom of the downtube Remove the hatch 5 Push the end of the line into the drive side access port until it exits the lower access port of the downtube DROPPER POST ROUTING HYDRAULIC ACTUATED RE...

Страница 14: ...e and foam insert back up toward the head tube access port then push the line into the seat tube Hold the foam insert in place inside the downtube so it doesn t travel up the seat tube 7 Continue to push the end of the line through the lower downtube access port until it exits the top of the seat tube 8 Reconnect the line to the seatpost according to your dropper post manufacturer s instructions n...

Страница 15: ... the line is long enough to allow the handlebar to rotate 180 degrees to each side Conversely make sure the housi is not so long that there is unwanted slack If the line needs to be shortened consult your brake manufacturer s instructions for more information ...

Страница 16: ...he head tube is installed 2 Use a 2 mm and a 4 mm hex wrench to remove the two hatch cover bolts Remove the hatch 3 Push the end of the housing into the drive side access port until it exits the lower access port of the downtube DROPPER POST ROUTING CABLE ACTUATED REMOTE ...

Страница 17: ...ine and foam insert back up toward the head tube access port then push the housing into the seat tube Hold the foam insert in place inside the downtube so it doesn t travel up the seat tube 5 Continue to push the end of the housing through the lower downtube access port until it exits the top of the seat tube 6 Install the remote and seatpost according to your seatpost manufacturer s instructions ...

Страница 18: ...o cut the housing to the correct length not pictured Tip use pliers to round out the housing after the cut as oval shaped housing can apply unwanted friction on the cable You may also use a pick inserted inside the housing to round the hole 10 Install ferrules onto each end of the housing if applicable for your dropper post Consult your manufacturer s instructions ...

Страница 19: ...the housing until it exits at the seatpost 12 Make sure the housing and ferrule if applicable are seated in the remote 13 Install the cable and housing onto the seatpost according to your seatpost manufacturer s instructions not pictured ...

Страница 20: ...r s instructions 2 Make sure the grommet on the drive side access port of the head tube is installed 3 Remove the grommet on the top tube 4 Push the end of the housing into the drive side access port until it exits the access port of the toptube REAR SHOCK LOCKOUT REMOTE CABLE ROUTING ...

Страница 21: ...e housing to the rear shock according to your rear shock manufacturer s instructions Make sure the housing is long enough to allow the handlebar to rotate 180 degrees to each side 8 Use a cable cutter to cut the housing to the correct length not pictured Slide the cable into the housing until it exits at the rear shock Install the cable to the rear shock lockout according to your rear shock manufa...

Страница 22: ...eds to be shortened consult your fork manufacturer s instructions for more information 3 Install ferrules onto each end of the housing if applicable for your rear shock remote lockout Consult your shock manufacturer s instructions 4 Use a cable cutter to cut the housing to the correct length not pictured Slide the cable into the housing until it exits at the fork Install the cable to the fork lock...

Страница 23: ...r links if applicable Check for service instructions and intervals for your frame at www santacruzbicycles com Check the brakes including brake pads and brake lines Check the tires for damage and wear Check that the chain is tensioned correctly Check tire sealant levels Check that both wheels are secure Clean dust seals on suspension Inspect suspension parts for wear Check that the handlebar and s...

Страница 24: ...alue as determined by Santa Cruz Bicycles in its sole discretion The warranty does not cover labor costs custom finishes normal wear and tear or damage from commercial use The warranty is void if the part is modified from its original condition in any manner or used outside normal intended use as determined by Santa Cruz Bicycles in its sole discretion The warranty for damage arising from accident...

Страница 25: ...This page is intentionally left blank ...

Страница 26: ...Santa Cruz Bicycles 2841 Mission Street Santa Cruz CA 95060 santacruzbicycles com Copyright Santa Cruz Bicycles 2018 ...

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