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Spigot Handle 

Spigot Plunger 

(3) O-Rings 

Front Plate O-Ring 

DO NOT LUBRICATE

Front Plate Knob 

Front Plate Knob 

Faspin 

Front Plate 

Pressure Relief Plug 

with 2 O-rings 

 

(2) O-Rings 

DISASSEMBLY and CLEANING 

 
 

 

Fig. 7 

O-Ring 

PAGE  4 

CAUTION

    

DO NOT USE ANY TOOLS OR SHARP OBJECTS TO RE-
MOVE ANY O-RINGS FROM THIS MACHINE. SHARP OB-
JECTS WILL DAMAGE THE O-RINGS. 
 

Disassembly and Cleaning Procedure 

 

1.  Turn lever on “Smart Coupler” to the "OFF" position.  

Untap barrel and connect the 5 gallon cleaning canister 
filled with fresh cool water. 

2.  Place Auto/Clean switch in "CLEAN" position. 
3.  Turn the lever on the "Smart Coupler" to the "CLEAN" 

position. 

4.  Draw off and discard the frozen contents of the freezing 

cylinder. 

5.  Place the Auto/Clean switch in the "OFF" position. 
6.  Draw off the liquid contents of the freezing cylinder with 

the relief valve in the upward (open) position to aid in 
draining of the cylinder. 

7.  Untap canister and remove any residual pressure in the 

cylinder by opening the spigot. 

8. 

BE SURE THE AUTO/CLEAN SWITCH IS IN THE 
“OFF” POSITION PRIOR TO REMOVING THE FRONT 
PLATE AND DASHER ASSEMBLIES.

 

9.  Remove the front plate (Fig. 6) by turning the black plas-

tic knobs in a counterclockwise direction. 
Disassemble the front plate in the following manner: 
a.  Remove the faspin and spigot handle. 
b.  Remove the front plate o-ring. 
c.  With the spigot handle removed, push the spigot 

plunger out the top of the front plate and remove all 
lubricant from the spigot plunger. 

d.  Remove the three o-rings from the spigot plunger 

(Fig. 7) by grasping the part with one hand and with 
a dry cloth in the other hand, squeeze the o-ring up-
ward.  When a loop is formed, grasp the o-ring with 
the other hand and roll it out of its groove and off the  
spigot plunger . 

e.  Remove pressure relief plug and remove the two O-

rings from the plug. 

 

9. Remove the dasher assembly (Fig. 8) being careful not to 
damage the scraper blades, then disassemble in the follow-
ing manner: 
 
a.  Remove the rear seal assembly 
b.  Remove the stator rod from the dasher. 
c.  Remove the blades from the dasher  by first rotating 

blade upward and then unsnapping one end from the 
support rod (see Fig. 9). 

d.  Remove o-ring from the rear of the dasher. 
e.  Separate the GREY rubber rear seal from the rear bear-

ing and remove the rear bearing O-ring. 

 
 
 
 
 

 

Fig. 6 

Front Plate  

Fig. 8 

Scraper Blades (2) 

Dasher 

Stator Rod 

Rear Bearing O-Ring 

Rear Seal 

Dasher O-Ring 

BLADES 

MUST BE 

REMOVED FOR CLEANING

 

Rear Bearing 

Plunger O-Rings 

Содержание A7081HEP

Страница 1: ... Reliability from the team that Serves the Best SaniServ P O Box 1089 Mooresville Indiana 46158 Operation Manual Pressurized Frozen Beverage Dispenser Model A7081HEP SaniServ An AFFINIS GROUP Company ...

Страница 2: ......

Страница 3: ... responsibility to maintain the Service Record located on the inside rear cover of this manual An accurate record of service performed can greatly expedite troubleshooting of problems and significantly reduce repair costs PARTS Always order parts from your SaniServ dealer or distributor When ordering replacement parts specify the part numbers give the description of the part the model number and t...

Страница 4: ...age conditions caused by other operating equipment FAILURE TO PROVIDE FOR PROPER EARTH GROUND ACCORDING TO LOCAL ELECTRICAL CODES COULD RESULT IN SERIOUS ELECTRICAL SHOCK OR DEATH DO NOT USE EXTENSION CORDS INSTALL THE PROPER SIZE WIRE FOR THE REQUIRED MACHINE AMPS BE CERTAIN TO OBSERVE LOCAL CODES IN SELECTING WIRE OR CORD SIZE AND TYPE Installation Fig 2 Leg Installation Minimum Clearance 4 102 ...

Страница 5: ... start Check to see that the refrigeration system is operating by feeling the inside of the freezing cylinder It should turn cold within one minute 3 Set the Auto Clean switch to the OFF position 4 Install the Dasher Assembly Fig 3 inserting it in the freezing cylinder and pushing toward the rear of the cylinder while rotating the assembly until it seats into the drive at the rear of the cylinder ...

Страница 6: ...f plug Close Pressure Relief Plug 3 Turn Auto Cleanout to the AUTO position 4 When the machine cycles off draw a sample of product and check for proper consistency Repeat this step two times 5 If the product is too soft or two stiff refer to the section on consistency adjustment Operation Fig 4 Pressure Relief Plug Disassembly and Cleaning CONSULT YOUR LOCAL HEALTH AGENCY FOR LOCAL CLEANING AND SA...

Страница 7: ...ig 6 by turning the black plas tic knobs in a counterclockwise direction Disassemble the front plate in the following manner a Remove the faspin and spigot handle b Remove the front plate o ring c With the spigot handle removed push the spigot plunger out the top of the front plate and remove all lubricant from the spigot plunger d Remove the three o rings from the spigot plunger Fig 7 by grasping...

Страница 8: ... a In the first partition a solution of water and anti bacterial dishwashing detergent b In the second partition clear rinse water c In the third partition sanitizing rinse solution equivalent to 200 parts per million PPM Chlorine residual 13 Pour a portion of the detergent solution in the expansion chamber and clean the chamber and freezing chamber with the brush provided 14 Place all removable i...

Страница 9: ... Lubricate and assemble the dasher assembly in the following manner a Apply a generous amount of lubricant to the shoulder of the dasher and the area of the shaft where the white plastic portion of the assembled rear seal contacts the shaft Fig 12 This is easily performed by running a 1 4 6 mm bead of lubricant around the shoulder of the dasher b Lubricate the two areas of the stator rod Fig 12 an...

Страница 10: ...he dasher assembly into the freezing cylinder as far as possible Fig 17 being careful not to damage the scraper blades Damage will occur to the scraper blades and the dispenser will not operate properly if the scraper blades are installed facing in a clockwise direction Fig 18 Note The stator rod has been deleted from Fig 17 and Fig 18 for clarity only The stator rod must be installed for proper m...

Страница 11: ...ug into the front plate Fig 20 making certain that the spigot handle slot is aligned to the front C Insert the spigot handle and secure with the faspin d Install the front plate o ring DO NOT LUBRICATE THE FRONT PLATE O RING e Secure the front plate assembly with the two plastic knobs Simultaneously turn the knobs in a clockwise direction Tighten the knobs evenly DO NOT tighten one knob all the wa...

Страница 12: ... 2 Do not over tighten the knobs 3 Always tighten the front plate knobs evenly Do not attempt to turn one knob all the way down and then the other Doing so will bind the front plate and result in breakage 4 Improper installation of the stator rod can cause breakage The stator rod must be properly seated in the dasher before installing the front plate If the stator rod is improperly installed subse...

Страница 13: ...before panels guards or protective covers are removed Once the panels guards are removed an adjustment is made protective panels guards are replaced power is restored to the machine and the consistency setting is tested This process is repeated as necessary until the desired product consistency is obtained The mechanical control system is a very simple method of controlling the consistency of the ...

Страница 14: ... panels and clean all parts inside of the machine including the base side panels fan blades condensers etc DISCONNECT THE MACHINE FROM ITS POWER SOURCE S BEFORE PERFORMING ANY ROUTINE MAINTENANCE PERSONAL INJURY OR DAMAGE TO THE MACHINE COULD RESULT IF THIS PRACTICE IS NOT OBSERVED Daily Inspect the machine for signs of product leaks past seals and gaskets If proper assembly does not stop leaks ar...

Страница 15: ... emery cloth 7 Reinstall the belt idler arm NOTE BE CERTAIN NOT TO OVERTIGHTEN THE LOCKING NUT ON SOME UNITS IT IS POSSIBLE TO OVERTIGHTEN THE LOCKING NUT AND CAUSE THE IDLER ARMS TO BIND THE ARMS SHOULD MOVE FREELY 8 Repeat the process for the torque idler arm 9 Install the belt making certain that there is no grease on the belt or pulleys Step to the side of the unit and view the belt to determi...

Страница 16: ...spect the torque arm for free movement 2 Check the torque switch It must click when depressed See Consistency Adjustment 3 Inspect the condenser for dirt or obstruction See Routine Maintenance 4 Check for proper clearance around the machine If equipment leaks 1 Check o rings and seals Replace as necessary 2 Check for proper lubrication Lubricate per instructions If unit freezes up 1 Damage from pr...

Страница 17: ...PAGE 16 ASSEMBLY DIAGRAM ...

Страница 18: ...Notes ...

Страница 19: ...Service Log ...

Страница 20: ... Reliability from the team that Serves the Best SaniServ P O Box 1089 Mooresville Indiana 46158 P N 82259 Rev A 021303 SaniServ An AFFINIS GROUP Company ...

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