SAMES KREMLIN SRV 028-2-TWIN 60 Скачать руководство пользователя страница 3

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Revision index : C - 1/29/97

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Code : RT 6076

TABLE OF CONTENTS

Page

DESCRIPTION.............................................................................................................................4

INSTALLATION............................................................................................................................7

COMMISSIONING....................................................................................................................... 9

MAINTENANCE.......................................................................................................................... 10

TROUBLESHOOTING................................................................................................................ 11

SPARE PARTS :

- BF1-3 - SRV 028-2 / UHT 151 RM / BSR 164-P / US.................................................................12

- BF1-4 - SRV 028-2 / UHT 151 RM / BSR 164-P / US.................................................................13

- BF2-3 - DISMANTLING AND RE-ASSEMBLY OF THE SRV 028-2-TWIN 60

SPRAY GUN.... 14

- BF2-4 - DISMANTLING AND RE-ASSEMBLY OF THE SRV 028-2-TWIN 60

SPRAY GUN.... 15

- BF3-1 - SRV 028 / BSR 164-PI / US SPRAY GUN - 855 459.................................................... 16

- BF4-1 - DISMANTLING AND RE-ASSEMBLY OF THE SRV 028-2 (US) SPRAY GUN............ 17

- BF5 - REPLACEMENT OF LOW VOLTAGE CABLE OR SOCKET........................................... 18

- BF6-1 - INTERNAL CONNECTIONS OF THE SRV 028-2 SPRAY GUN................................... 19

- CO1-1 - HIGH VOLTAGE UNIT 151-RM - 757 474.................................................................... 20

- CO2-1 - CONNECTION DIAGRAM : SRV 028-2 SPRAY GUN / UHT 151- RM.........................21

Содержание SRV 028-2-TWIN 60

Страница 1: ... this user manual are not binding and SAMES reserves the right to modify its models established by checked by checked by approved by SAIA Sa DI GIOIA M GOISOT G VEYRAT D Nature of the modification Added plate CO2 1 From February 1st 2017 SAMES Technologies SAS becomes SAMES KREMLIN SAS A partir du 1 02 17 SAMES Technologies SAS devient SAMES KREMLIN SAS ...

Страница 2: ...Revision index C 1 29 97 2 Code RT 6076 ...

Страница 3: ...ISMANTLING AND RE ASSEMBLY OF THE SRV 028 2 TWIN 60 SPRAY GUN 14 BF2 4 DISMANTLING AND RE ASSEMBLY OF THE SRV 028 2 TWIN 60 SPRAY GUN 15 BF3 1 SRV 028 BSR 164 PI US SPRAY GUN 855 459 16 BF4 1 DISMANTLING AND RE ASSEMBLY OF THE SRV 028 2 US SPRAY GUN 17 BF5 REPLACEMENT OF LOW VOLTAGE CABLE OR SOCKET 18 BF6 1 INTERNAL CONNECTIONS OF THE SRV 028 2 SPRAY GUN 19 CO1 1 HIGH VOLTAGE UNIT 151 RM 757 474 2...

Страница 4: ...x output current 200 µA Polarity negative 1 DESCRIPTION 1 1 OVERVIEW Refer to Fig 1 The SRV 028 2Twin 60 spray gun comprises the following elements two SRV 028 guns A a high voltage generator B the linking cable C which links the GND 504 B unit not described in the documentation to the high voltage generator pneumatic pipes diam 5 6 mm and powder feed pipes diam 10 14 Sames A B C ...

Страница 5: ...ended powder flow 25 kg h gun i e 50 kg h 2 guns Max recommended output current 30 µA gun i e 60 µA 2 guns 1 2 3 Dimensions Refer to Fig 2 Length of powder spray gun 375 mm Distance between spraying point to spray gun axis 92 mm SRV 028 gun orientation 60 Fig 2 60 92 375 ...

Страница 6: ...ctrode which is surrounded by the intense electric field The emitted ions follow the magnetic field pattern and reach the part being painted Powder is charged when it passes through the ionized electric field In order to ensure that the powder sticks to the part being painted the latter must be a good conductor or semi conductor and properly earthed the electrical resistance of the part in relatio...

Страница 7: ...y as to ensure that spraying is only possible when the extractor fan system is running 3 All conducting material located in the proximity of the spray gun including in particular the parts being painted must be connected to the earth associated with the electrical power supply 4 The electrical resistance of all parts for painting in relation to the earth must be less than or equal to 1 MΩ 5 The sp...

Страница 8: ...Revision index C 1 29 97 8 Code RT 6076 Fig 4 S a m e s 4 1 2 3 ...

Страница 9: ...ange 2 Fasten the fixed flange onto the adapter flange 5 3 2 OPERATION AND SETTINGS The SRV 028 2 Twin 60 powder spray gun should be installed 150 to 300 mm from the part to be painted Voltage adjustments are described in the instructions manual of the GND 504 B control unit see RT 6017 manual CAUTION Current consumption with the SRV 028 2 Twin 60 spray gun should never exceed 30 µA per gun i e 60...

Страница 10: ...ndication of what is required Users of SAMES equipment should develop their own maintenance programmes As a first approach we recommend the following programme ACTION Before starting work Every day Between 150 and 300 hours or more Check rules 3 4 and 6 of section 2 1 Remove the nozzles from the SRV 028 spray gun and clean the electrode with a brush Clean the nozzles with compressed air Replace th...

Страница 11: ... The ionizing electrode is covered with powder The voltage is too low Check that installation and connections comply with guide lines in chapters 2 and 3 Follow instructions in section 3 2 Check rules 3 4 and 6 in section 2 1 Cut power supply then power up again Follow instructions in section 3 2 Check that the electrical resistance of the parts in relation to the earth is less than 1 MΩ Clean the...

Страница 12: ... BF1 3 B Code RT 6076 9 2 8 21 20 23 6 13 4 5 3 See view B 16 15 17 2 14 24 25 2 1 26 6 SPARE PARTS SRV 028 2 UHT 151 RM BSR 164 P US 45 48 49 50 47 19 23 16 20 21 50 47 46 13 26 6 View A fitting the UHT on its support support 51 ...

Страница 13: ... 1 14 F6R AUR 083 Ø 2 7 x 4 M 5 union 1 1 15 F6R PUK 316 Ø 4 x 6 1 8 G union 2 1 16 757 474 UHT 151 RM see plate CO1 1 1 1 17 756 639 5 contacts female plug with wires 1 1 18 544 476 5 contacts male plug without wires 1 1 19 428 858 UHT bracket 1 1 20 428 881 Shell 1 1 21 416 792 Cover 1 1 23 X9N VCB 221 Screw C M 6 x 10 nylon 2 1 24 X9N VCB 226 Screw C M 6 x 20 nylon 2 1 25 X9S VCB 183 Screw C M ...

Страница 14: ...7 14 BF2 3 B Code RT 6076 DISMANTLING AND RE ASSEMBLY OF THE SRV 028 2 TWIN 60 SPRAY GUN C 23 16 24 25 13 47 46 19 50 49 48 21 47 45 20 6 26 19 23 16 20 52 50 47 46 13 26 6 View A fitting the UHT on its support support 51 44 ...

Страница 15: ...ening the UHT 151 RM 16 on its support 19 see detail A Disconnect the fastens 52 in the UHT 151 RM casing Remove screws 23 and remove the UHT 151 RM 19 equiped with the male plug 2 RE ASSEMBLY Check condition of sealing washers 49 Replace it if necessary Place the UHT 151 RM 16 on its support 19 then fix it with the screws 23 Connecter the contacts 52 Place the UHT cover 50 fix it with the screws ...

Страница 16: ...31 J2F TCF 051 O ring 25 x 2 4 1 2 32 740 532 Resistor holder 1 1 33 1 500 885 BSR 164 PI nozzle 1 1 34 X9S VCB 232 Nylon screw M 6 x 50 glass fiber 2 1 35 X9S VCB 230 Nylon screw M 6 x 40 glass fiber 2 1 36 X7C VCB 064 Brass screw C M 3 x 6 1 1 37 J3T TOR 004 O ring Ø 4 2 x 1 9 1 1 38 449 156 Contact washer 1 1 39 747 004 Nozzle nut 1 1 57 733 817 Back body of nozzle 1 1 58 755 118 Insulating axi...

Страница 17: ... Check condition of the O rings 29 30 31 and 37 and of the brass screw 36 Replace if necessary Install the O ring 29 Install the 90 powder feed pipe nozzle 28 Install the O ring 30 Install the brass screw 36 on the contact washer 38 Put the assy inside the gun body 27 Install the nozzle 33 in the nozzle nut 39 Tighten on the gun body 27 Install the gun assy on the HV unit connecting part Make sure...

Страница 18: ... cable conductors 43 on the receptacle connector 17 Unsolder the contacts remove the cable 43 and keep the packing box 42 2 RE ASSEMBLY Install the packing box 42 and the connector cover 41 on the cable 43 Solder the cable conductors on the receptacle connector s contacts as per identification Assemble the connector cover 41 and the receptacle connector 17 Install and tighten the packing box 42 Fa...

Страница 19: ...NAL CONNECTIONS OF THE SRV 028 SPRAY GUN Vue de l arrière du projecteur SRV 028 90 powder inlet end piece 28 Union 5 Powder feed pipe Powder inlet end piece 7 90 powder inlet end piece 28 Union 5 Powder feed pipe Powder inlet end piece 7 Air hose Air hose ...

Страница 20: ...1 44 X9N VCB 181 Screw C M 5 x 10 nylon 2 10 48 X2B VKY 118 Screw SCR M 4 x 10 4 10 49 J2C RAN 041 Sealing washer 4 4 50 438 704 Cover 1 1 53 J3E TOR 149 O ring 76 3 1 1 54 J3E TOR 154 O ring 81 2 1 1 55 448 768 Main isolator assy 1 1 56 J3E TOR 046 O ring 22 5 x 2 1 2 HIGH VOLTAGE UNIT 151 RM 757 474 16 54 53 49 48 50 55 56 44 ...

Страница 21: ...ck V J green yellow A C D B bleu blue rouge red blanc white noir black A D B C E 30 28 32 26 24 GND 504 bld Shield Revision index C 1 29 97 21 CO2 1 A Code RT 6076 CONNECTION DIAGRAM SRV 028 2 SPRAY GUN UHT 151 RM 544 476 X9N VCB 067 X2B VFP 050 756 639 E2D DXS 141 ...

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