Sakai SV410-2 Скачать руководство пользователя страница 71

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– 66 –

3. PERIODIC MAINTENANCE

3.6 Electric Wiring Diagram

39 L

X B

52 LR

51 G

50 LW

TRA

VEL MODE

RELA

TRA

VEL MODE

SWITCH

REAR MOTOR SOL.V

SOL

X B

50 L

X B

35 YW

2 GB

X B

BACKUP BUZZER

75 3G

76 5WR

74 8WY

77 5BW

13 W

35 YW

31 Br

42 R

8 YL

13 W

19 L

4 5BY

24 BR

8 YL

19 L

42 R

8 YL

19 L

8 YL

19 L

THERMO UNIT

DEUTZ INST

ALLED

E/G W

ARNING

LAMP

F.L. 75A

61 8W

F.L. 75A

61 8W

FUSE

10A

SHUTDOUN SOL.

SOL

28 1.25LgW

62 WB

NEGA

TIVE TORGUE

CONTROL SOL

14 5R

15 5RB

AV60

B+
W

D+

TERNA

TOR

55A

TER SWITH

ACC

OFF

◯
◯
◯
◯
◯

◯
◯

◯
◯
◯
◯

◯

LY
66

13 W

31 Br

65 GW

53 WR

65 GW

20 2LgR

67 BrY

X B

P-INTERLOCK RELA

Y(R2)

25 2BW

LY
66

12 R

67 BrY

65 GW

66 L

X B

HYD.PUMP NEUTRAL RELA

Y(R5)

SOL

HYD.PUMP NEUTRAL

SOL.V

36 LgR

38 GR

X B

37 BrW

PARKING BRAKE SOL.V

SOL

PARKING BRAKE SWITCH

36 LgR

COM

STOP

FOOT BRAKE SWITCH

66 L

65 GW

12 R

X B

HYD.PUMP NEUTRAL HOLDING RELA

Y(R6)

24 BR

29 LgB

35 YW

X B

35 YW

21 YG

64 LgY

63 BrR

14 5R

15 5RB

X 2B

3 5R

16 2W

TACHO METER SENSOR

CONTROL BOX

AV60

TER

RELA

TER

MOTOR

X B

SOL

FRONT MOTOR SOL.V

2 GB

23 3RG

8 YL

２８

ＬｇＷ

X B

22 Y

HYD.FIL

TER

SWITCH

HYD.FIL

TER

SWITCH

OIL PRESSURE SWITCH

6 YB

X B

FUEL UNIT

17 YR

THERMO UNIT

34 LgW

X B

HORN SWITCH

HORN

34 LgW

33 Lg

HORN RELA

Y(R3)

30 R

30 1.25R

L-INTERLOCK RELA

Y(R1)

２６

Ｌｇ

13 W

X B

LAMP CHECK RELA

Y(R4)

X B

32 BY

２９

ＬｇＢ

30 R

81 RG

11 Y

VIBRA

TION

SWITCH

11 Y

9 YR

10 YB

9 YR

DIODE UNIT

F/R LEVER VIBRA

TING

SWITCH

VIBRA

TION

L-H CHANGE SWITCH

SOL.V

SOL

HIGH

LOW

X B

(N100)

95E41R

AV60

TTER

AV60

COM

X 2B

TTER

RELA

F.L. 65A

F.L. 45A

4 5BY

3 5R

23 3RG

ACC

２８

ＬｇＷ

２６

Ｌｇ

TER

SWITCH

32 BY

X B

COMBINA

TION METER

R
B

BrW

LR
LR
LW
L
GY
GR
GW
G
W

WR
YG
YW
YR
Y

COMB.METER LAMP

EARTH

SPRINKLER
LIQUID SPRAY

TURN SIGNAL(L)

TURN SIGNAL(R)

FLOOD LAMP

VIBRATOR

GLOW PLUG
PARKING BRAKE

HYD.FILTER W

ARNING

OIL PRESS. WARNING

BATTER

Y CHECK

LAMP CHECK

CHARGE

HOUR METER

TEMP .METER

FUEL METER

TACHO METER

GW
GR
GY

ＢｒＷ

W
G

Ｂｒ

LB
LR

LR
LW
L

YG
YW

Y
B

38 GR

22 Y

42 RY

３１

Ｂｒ

21 YG

6 YB

8 YL

BACKUP BUZZER SWITCH

COM

F-R LEVER SWITCH

REVERSE

FOR

ARD

12 R

13 W

2 GB

25 2BW

16 2W

42 RY

35 YW

39 L

30 1.25RY

12 R

20A

15A

20A

FUSE BOX

Color

wir

UTION:

Siz

wir

not

indicat

let

ter

are

0.85.

Blac

BrR

own/

ed str

ipe

een/

ed str

ipe

Blue/ R

ed str

ipe

Pink

ed/

hit

e str

ipe

hit

ed str

ipe

Yello

ed str

ipe

Blue/ Blac

k str

ipe

Blac

ed str

ipe

BrW

own/

hit

e str

ipe

een/

hit

e str

ipe

Blue/ W

hit

e str

ipe

ed/

Yello

w str

ipe

Yello

hit

e str

ipe

hit

een stir

Blac

hit

e str

ipe

een

een/

Yello

w str

ipe

Blue/ Yello

w str

ipe

ed/

Blac

k str

ipe

ite

Yello

Blac

k str

ipe

BrY

own/

Yello

w str

ipe

Blac

Yello

w str

ipe

een/

Blac

k str

ipe

ray

Light g

reen

ed/

een str

ope

hit

Blac

k str

ipe

Yello

een str

ipe

Blue

own

een/

Blue str

ope

Blue

ange

ed/

Blue str

ipe

hit

Blue str

ipe

Yello

Blue str

ipe

Blac

een str

ipe

– 67 –

3. PERIODIC MAINTENANCE

3.7 Fuse box

The fuse box houses five 15A-,five 20A- lined up with spares fitted for 15A-,and 20A- fuses.
Use fuses of correct capacity. See page 25.

NOTE: When a fuse is burned, determine the cause

before replacing.

3.8 Battery

1) Leaving the battery unused for long without attention

or using its power excessively at a time can cause
damage to the plates, leading to a shortened life.

2) For long-term storage, charge it fully, store in a cool

and dry place, and check the level of charge at least
once a month.

3) Maintain the level of charge above 75%.
4) In cold weather, it is desirable to start the engine

with the battery charged 100%. Do not try to start the
engine with less than 75%.

Fuse box

Hydrometer

Содержание SV410-2

Страница 1: ...ur machine Keep this handbook at hand whenever you do your work The main subjects of this manual are 1 Basic precautions for safety 2 Operation 3 Daily maintenance and 4 Specifications For operation a...

Страница 2: ...2 OPERATION 18 2 1 Instruments and Controls 18 2 1 1 Operator s station 18 2 1 2 Gauges indicator lamps and warning lamps 19 2 1 3 Switches 21 2 1 4 Operating levers pedals 23 2 1 5 Unloader valve 25...

Страница 3: ...the Cold Season is Over 43 2 13 For a Long Storage Period 43 2 14 During the Storage Period 43 2 15 When the Battery Has Discharged 44 2 15 1 Connection and disconnection of booster cables 44 3 PERIO...

Страница 4: ......

Страница 5: ...r making inquiries about your machine the following information is requested 1 Machine model Indicated on the nameplate of the right side of the operator s seat 2 Machine serial number SV410 2 3SV24 3...

Страница 6: ...this manual you must assume responsibility for your own personal safety In this manual and on the machine you will find safety notices Each safety notice starts with a signal word as shown below DANGE...

Страница 7: ...ghly Incorrect operation can kill or cause injury It is your responsibility to operate the machine safely Non approved modifications can pose safety related problems Before making any modifications co...

Страница 8: ...rd hat Do not wear loose clothing and accessories that could get caught in the controls or protruded portions of the machine Do not wear oily clothing According to the type of jobs wear safety goggles...

Страница 9: ...the oil or replace the filters you can get burned Perform this work in accordance with the correct procedures with the machine cooled down To remove the radiator cap shut off the engine allow the cool...

Страница 10: ...If swallowed do not try to vomit Get medical help immediately 1 2 Preparation for Safe Operation Clean the step operator s station and floor board Do not place parts tools or unnecessary articles on t...

Страница 11: ...ll extent Check to be sure that the brake pedal can be fully depressed without difficulty when you twist your body for reverse run Check that the horn lamps and gauges work correctly Before starting m...

Страница 12: ...o abnormal signs If found to be abnormal rectify the fault before traveling again Listen for unusual sounds and check for abnormal temperature rise If abnormal park the machine in a safe location and...

Страница 13: ...he roller or around it In case of danger stop and sound the horn and proceed when the area is clear of personnel or obstructions When changing the direction of travel secure the safety on the path in...

Страница 14: ...idehill If necessary to do so go down straight along the slope to the flat ground move sideways and go up straight to the destination When parking Select level and hard ground If necessary to park on...

Страница 15: ...ler loaded Know the maximum height clearance of the machine loaded on the transport trailer before hauling under bridges and other structures 1 8 Handling the Battery When handling the battery Battery...

Страница 16: ...n start with the negative one Do not allow a tool to bridge and make a connection between the positive terminal and machine body This can generate dangerous sparks Do not connect the booster cable to...

Страница 17: ...ls for their intended use only Change safety related parts at regular intervals Replace fuel hose and high pressure hydraulic hoses regularly to prevent fire Replace high pressure hoses of the power s...

Страница 18: ...ion can result in an explosion 1 11 During Servicing Keep unauthorized persons away During service do not allow persons not concerned to enter the work area particularly when grinding or welding opera...

Страница 19: ...cooled down Use care when inspecting or servicing fan or belts in motion Secure loose clothing and keep articles away that could get caught in moving parts Do not let your body or tools make contact...

Страница 20: ...d Radiator fluid is flammable Avoid exposure to 3998 16535 0 Do not open the radiator cap when fluid is hot DANGER 3998 16536 0 Avoid contact with the machine parts in the vicinity of the engine while...

Страница 21: ...17 1 BASIC SAFETY PRECAUTIONS WARNING Negligence of these instructions can lead to accidents 3 10 5 4 12 11 13 1 15 8 7 2 9 8 6 5 14 16...

Страница 22: ...ation switch Vibration selector switch Combination meter Engine warning lamp Speed change switch Throttle lever Horn switch button Steering wheel Parking brake switch Starter switch Brake pedal Forwar...

Страница 23: ...Temperature gauge Indicates the coolant temperature Zone close to symbol H indicates overheating In case of overheating run the engine at idling for about ten minutes before shutting it down Then det...

Страница 24: ...il filter warning lamp may go on when the engine rpm is increased before the engine has been warmed up enough Keep the engine idling until the lamp goes off before starting your work Engine warning La...

Страница 25: ...Neutral Reverse F N R lever in the neutral position and press down the parking brake seitch before starting the engine Unless these conditions are met the engine will not start Parking brake switch I...

Страница 26: ...throttle Vibration selector switch Selection can be mode between the vibration switch installed to the Forward Neutral Reverse F N R lever and the other one located on the panel position Vibration can...

Страница 27: ...ears during running 2 1 4 Operating levers pedals Forward Neutral Reverse F N R lever with vibration switch Moving the F N R lever forward or backward makes the machine travel forward or backward resp...

Страница 28: ...e lever automatically returns to the Hold position when released Float Push the lever forward to its full extent In this position the blade becomes free to ride up and down over the ground following t...

Страница 29: ...rating the unloader valve NOTE For normal travel be sure to hold the unloader in the ONLOAD position 2 1 6 Fuse box WARNING When changing a fuse cut the power supply by turning the starter switch to t...

Страница 30: ...erly adjusted release the lever Adjust your seat position to suit you as follows 1 Pull the lever and adjust seat position longitudinally 2 Turn the backrest adjust dial for optimum angle 3 Move the s...

Страница 31: ...bolts and nuts at 4 locations 2 Replacement of scrapers 9 pieces on top and 9 pieces at bottom Remove bolts and nuts Replace scrapers with new ones Refit and retighten bolts and nuts SV410TF 2 SV410FB...

Страница 32: ...n an alternate sequence by 1 4 turn at a time so as to compress the belleville washers and disengage the braking disks IMPORTANT Tighten max by one turn After towing is completed remove bolts complete...

Страница 33: ...bar is in the steering lock position The bar is located at the left of the center of the machine To unlock the bar Remove the spring pin Pull out the lock pin Set the bar in the carrying position NOT...

Страница 34: ...in the neutral position and press down the parking brake switch before starting rhe engine Unless these conditions are met the engine will not start 1 Set the throttle lever in a position slightly hig...

Страница 35: ...t to move the machine immediately after starting but practice the following IMPORTANT Avoid increasing the engine speed abruptly before warming up run is completed 1 Run the engine at around 1 200 rpm...

Страница 36: ...0 6 2 km h mile h IMPORTANT Be sure to shit gears while the vehicle is being stopped Do not shift gears during running WARNING On a steep slope run the machine at low speed Do not attempt to shift spe...

Страница 37: ...5 Stopping Parking WARNING Avoid abrupt braking Leave enough space for braking safely Avoid parking on a grade If necessary to park on a grade block the drums to prevent unexpected moving down the gr...

Страница 38: ...turn the starter switch OFF while the machine is in motion 3 Remove the starter key WARNING When dismounting from the machine apply the brake by pressing the parking brake button If necessary to park...

Страница 39: ...the Forward Neutral Reverse F N R lever and the other one located on the panel position Vibration can be turned ON or OFF with the switch located on the Forward Neutral Reverse F N R lever Pressing th...

Страница 40: ...l Use the F N R lever Run slowly going downhill Do not use excessive speed Avoid changing speed if possible when going downhill Start slowly and end slowly on steep downgrades Use the engine brake Go...

Страница 41: ...Asphalt road paving Dust removal treatment for road Road improvement Embankment construction Dam construction Construction of forestry and farm roads Foundation building Construction of sidewalk shou...

Страница 42: ...rozen drums 1 Remove muds and water from the machine Muds can get into the seals together with water drops on the hydraulic cylinder piston rod Damaged seals will result 2 Park the machine on a hard a...

Страница 43: ...g direction allow it to dismount from the ramps and correct the direction For loading and unloading use ramps or a proper loading stand 2 8 1 Use of a trailer equipped with a winch WARNING Placing the...

Страница 44: ...the machine correctly on the trailer 2 8 2 Self propelling 1 Engage the trailer brake and chock its wheels Fix the ramps so that the machine and trailer are completely aligned The angle between the ra...

Страница 45: ...roller of the trailer For transportation odey traffic regulations 2 11 Operation in Cold Weather In cold weather take the following measures to prevent troubles such as starting difficulty and coolan...

Страница 46: ...fected by the electrolyte flush with large quantities of water and get medical help At low temperature batteries are less efficient The level of charge is lowered and batteries will tend to freeze Mai...

Страница 47: ...disconnecting the negative cable or take off the battery from the machine and store in a safe place 5 If the temperature is expected to go down below 0 C add antifreeze to the coolant 6 With F N R le...

Страница 48: ...achine body This can generate sparks causing an explosion Loose battery terminals can cause sparks An explosion will result When connecting the terminals make certain that they are tight 2 15 1 Connec...

Страница 49: ...ty goggles when jump staring the engine Do not allow the machine to make contact with the booster supply Do not make wrong connections Connect the negative cable to the engine block earth far away fro...

Страница 50: ...el or changing oil park the machine on a level and hard surface 5 Change oil while its temperature remains high after operation 6 For a long term storage fill the fuel tank lubricate necessary points...

Страница 51: ...Master cylinder Seals rubber parts 2 years Adopted machines only Wheel cylinder Seals rubber parts 2 years Brake piping parts Brake hose 2 years Air hose 2 years Adopted machines only Operating parts...

Страница 52: ...at the center of machine CAUTION Remove POPS before starting lifting work 1 Put wire ropes securely on the hook and lifting points as shown 2 If wire ropes make contact with other parts of the machin...

Страница 53: ...in addition to items as shown below Vibrating drum Loose bolts Condition of shockmounts Unusual wear Damage Brake pedal Function Hydraulic oil tank Oil level Radiator Coolant leakage Coolant level Fi...

Страница 54: ...50 3 PERIODIC MAINTENANCE 3 3 Periodic Maintenance Points 8 7 6 5 4 3 2 1 19 18 17 16 9 10 11 12 13 14 15 22 20 21 23 24 28 27 26 25 1 SV410TB 2 SV410FB 2 only 1 1...

Страница 55: ...ngs Grease 4 places Grease 4 Cylinder head and anchor pins Grease 4 places Grease 4 Differential and final drive Check oil level add as necessary Gear oil 1 Every 500 service hours Fuel pre filter Cha...

Страница 56: ...and reservoir Check to see coolant in reservoir is up to level mark and replenish with water Use soft water only CAUTION With radiator cap removed feed water nearly up to filler port then replenish t...

Страница 57: ...il level with the sight glass on the side of tank The level is proper if it is between H and L marks when cold Of necessary add the hydraulic fluid from the fill port Air cleaner When the red float of...

Страница 58: ...Black Charging is necessary Semitransparent Replacent is necessary 2 When the terminal is loose tighten it sufficiently and thinly apply vaseline or grease to prevent rusting Fuel sedimenter Loosen t...

Страница 59: ...looseness Vibrator Check for the oil level and leakage Brake Apply grease to the brake pedal bracket Gear case Wheel motor 1 Position the drum so that the drain plug comes to the bottom 2 Check for o...

Страница 60: ...nd anchor pins Apply grease at 4 locations The steering cylinder is provided on both sides of the machine Differential and final drive Check for oil level and add oil through the fill port as necessar...

Страница 61: ...TANT Pay attention to the direcion of installation when installing the filter Hydraulic oil return filter Hydraulic oil line filter Change the elements Control link 1 Check the nuts for looseness Adju...

Страница 62: ...on and while the oil is warm drain the oil with the drain plug removed WARNING When draining a hot oil use care not to get burned 2 Refit the drain plug and fill the crankcase with the engine oil from...

Страница 63: ...rt till oil overflows from the level port 4 When the final drive case is filled to the specified level refit the removed plugs Differential case 1 Drain oil by removing the drain plug fill port plug a...

Страница 64: ...echeck the oil level WARNING When draining a hot oil use care not to get burned Vibrator 1 Rotate the drum till the drain plug comes to bottom 2 Remove drain plug level gauge plug and filler plug 3 Dr...

Страница 65: ...Wheel motor 1 Position the drum so that the drain plug comes to the bottom 2 Remove the drain plug and drain the oil while it is warm 3 Rotate the drum so that a drain hole may come to top Refit the d...

Страница 66: ...e element WARNING Exercise caution not to get a speck of dust in your eye 3 Check the element for any damage and replace as necessary before pushing the dust indicator reset botton 4 Reinstall the ele...

Страница 67: ...cessary work and refueling are complete tighten the filler cap positively NOTE When removing the water and sediment from the tank filled with the fuel the fuel will gush out if the drain plug is screw...

Страница 68: ...Capacity 3 Rating Compartment Type of fluid Capacity in liters gal Fuel tank Diesel oil 180 48 0 Engine oil pan Engine oil 10 5 2 8 Hydraulic oil tank Hydraulic oil 50 13 2 Gearcase Wheel motor Gear...

Страница 69: ...ar oil API GL 4 Hydraulic oil VG 46 Grease NLGI II Chevron DELO 40 LE Universal Thuban 90 RANDO HDZ 46 MULTIFAK EP 2 BP Vanellus C BP Gear Oil EP 90 Bartran HV 46 Energrease LS EP 2 CASTROL Diesel X C...

Страница 70: ...11 Y 9 YR 10 YB 10 YB 9 YR DIODE UNIT A C E F H I D B G F R LEVER VIBRATING SWITCH 1 2 VIBRATION L H CHANGE SWITCH SOL VALVE SOL HIGH LOW X B 4 1 2 5 a b N100 95E41R B AV60 BATTERY AV60 COM NO E X 2B...

Страница 71: ...e battery unused for long without attention or using its power excessively at a time can cause damage to the plates leading to a shortened life 2 For long term storage charge it fully store in a cool...

Страница 72: ...00 mm 51 x 67 Rear Tire 16 9 24 6PR Performance Travel speed Low 0 6 km h 0 3 7 mile h High 0 10 km h 0 6 2 mile h Vibrating power Low High Frequency 38 Hz 2 300 vpm 30 Hz 1 800 vpm Centrifugal force...

Страница 73: ...x 67 Rear Tire 16 9 24 6PR Performance Travel speed Low 0 6 km h 0 3 7 mile h High 0 10 km h 0 6 2 mile h Vibrating power Low High Frequency 38 Hz 2 300 vpm 30 Hz 1 800 vpm Centrifugal force 103 kN 23...

Страница 74: ...350 x 1 700 mm 53 x 67 Rear Tire 16 9 24 6PR Performance Travel speed Low 0 6 km h 0 3 7 mile h High 0 10 km h 0 6 2 mile h Vibrating power Low High Frequency 38 Hz 2 300 vpm 30 Hz 1 800 vpm Centrifu...

Страница 75: ...53 x 67 Rear Tire 16 9 24 6PR Performance Travel speed Low 0 6 km h 0 3 7 mile h High 0 10 km h 0 6 2 mile h Vibrating power Low High Frequency 38 Hz 2 300 vpm 30 Hz 1 800 vpm Centrifugal force 103 k...

Страница 76: ...d 1 350 x 1 700 mm 53 x 67 Rear Tire 16 9 24 6PR Performance Travel speed Low 0 6 km h 0 3 7 mile h High 0 10 km h 0 6 2 mile h Vibrating power Low High Frequency 38 Hz 2 300 vpm 30 Hz 1 800 vpm Centr...

Страница 77: ...Head Office 1 4 8 Shiba Daimon Minato ku Tokyo Japan Telephone Tokyo 03 3431 9971 Facsimile 03 3436 6212 Printed in Japan 2013 06...

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