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SAFEGREASE, SAFEOIL, MULTILUBE 
ST-1440 

 

 

14402BEN.doc

 

12.11.2004  Rev. 2B 

1 (19) 

 

CONTROL CENTER ST-1440 

1   GENERAL DESCRIPTION 

ST-1440 is a microprocessor-based control center for SAFEGREASE, SAFEOIL and 
MULTILUBE lubrication systems. The control center can be used for controlling 1 to 14 
separate lubrication channels or systems. ST-1440 controls lubrication according to its settings 
and it also saves the lubrication event history onto a CPU-card. It will send an alarm to the 
system for possible malfunction immediately. 

2   DESIGN 

Note 

Numbers in brackets are part numbers of drawing 461507B. 

 

ST-1440 control center main switch is located (pos. 1) on the side of the center enclosure. The 
enclosure cover has a green LED-signal for power (pos. 2) and a red LED-signal for alarm 
(pos. 3). Center control panel (pos. 4) is located on the cover inside the enclosure. Each 
channel module (pos. 5) contains the I/O-connections required for controlling one lubrication 
channel. 

2.1   Control panel 

Control panel is used to program the lubrication, to reset alarms and to monitor lubrication 
phases. 

It has a 4-line x 20-character LCD (4 lines x 20 characters) with four (4) function keys below the 
display, 12-key keypad for entering alphanumeric data and a CPU-unit. 

CH12 SG2 Machine 1
Interval 012h10min
L1:005bar L2:005bar
Chnl Page  Extr Manu

 

Figure 1. 

Display and function keys 

2.2   Channel module CM1440 

2.2.1   General 

Channel module contains the control connections for one lubrication channel. Module is 
connected to the CPU-unit, which controls the channel outputs and saves the channel input, via 
a serial bus interface. A designated channel number has been preprogrammed for each 
module, and the number is also printed on the module cover.  

The programming switch PR/RN for a channel module is in normal operation at position RN. 

Содержание ST-1440

Страница 1: ...brication 7 3 3 Manual operation 7 3 4 Lubrication cycle counter 9 3 5 Power failure 10 3 6 Alarms 10 3 6 1 Low level alarm 10 3 6 2 Pressure alarm 11 3 6 3 Power failure alarm 11 3 6 4 Error alarm fr...

Страница 2: ...4 is located on the cover inside the enclosure Each channel module pos 5 contains the I O connections required for controlling one lubrication channel 2 1 Control panel Control panel is used to progra...

Страница 3: ...1 2004 Rev 2B 2 19 A12 Connectors for field cables IO LED signals Channel number Cover plate Connectors for serial interface P1 P2 LO IL EX L1 L2 SV PU AL SL TX RN PR 24V connector previous module 24V...

Страница 4: ...it when extra lubrication is applied not included in standard delivery L1 L2 Line controls The LED signal is lit when control is switched on SV Shut off valve control The LED signal is lit when contro...

Страница 5: ...he channel automatically if the keypad has been used during the past five minutes or if the center is in alarm mode 3 1 1 Basic display CH12 SG2 Machine 1 Interval 012h10min L1 005bar L2 005bar Chnl P...

Страница 6: ...For example if the channel is in alarm mode one of the function keys acts as an alarm reset key Display function keys Key Description Chnl Channel selection Press key to go to next channel Channel ca...

Страница 7: ...annel is closed maximum pressurization time 0 Closed status duration Channel module error An error in the communication between channel module and CPU unit or in channel module power input will also t...

Страница 8: ...Delay and the remaining delay time are displayed The second pressurization phase in pressure transmitter channel is started when the pressure in the lines drops below the set low limit value A phase c...

Страница 9: ...sed pumping time 00025s The fourth line indicates the function key texts Display function keys Key Description Line Line control Off L1on L2on Press key to switch line control on Off no line controls...

Страница 10: ...ntrol is being used time value is not reset although pressure control unit stops and starts the pump 3 4 Lubrication cycle counter Channel lubrication cycle counter is displayed by selecting Page Othr...

Страница 11: ...hannel specific alarms are visible in channel module AL LED signals and in the channel basic displays Press the Ack key for the channel in question to reset the alarm Note The alarm can be reset only...

Страница 12: ...he same line will be pressurized again when the alarm has been reset by pressing the Ack key for the channel in question Pressure transmitter operation In pressure transmitter operation pressure alarm...

Страница 13: ...rm relay The red Alarm LED signal on the center cover shows the status of the center specific alarm relay with the exception of the case when the center is potential free The alarm relay is in alarm m...

Страница 14: ...in brackets are sample display texts The first line indicates the selected channel number CH12 operation mode SG2 name Machine 1 The second line indicates the selected channel set lubrication cycle T...

Страница 15: ...ts this command Esc Back to basic display 4 3 Settings mode The settings for the selected channel can be displayed by selecting Page Set at basic display The program requires a password before it acce...

Страница 16: ...e first line indicates the selected channel number CH12 operation mode SG2 name Machine 1 The second line indicates the selected channel set lubrication cycle Tc 024h00min set maximum pressurization t...

Страница 17: ...within 0 160 bar The pressure low limit can be set between 0 bar and the set pressure high limit 4 5 Configuration display Channel configuration settings are displayed by selecting Page Othr Conf at...

Страница 18: ...re usually implemented by the supplier Configuration mode requires a password 1441 Each channel can be set to different operation modes regardless of the settings of the other channel Display code Sel...

Страница 19: ...l voltage regulated 10 A max The internal power supply for controlling the system F 6 A Automatic fuse 600 x 600 x 210 w x h x d mm Steel enclosure IP55 Protection classification Time settings Channel...

Страница 20: ...to be lubricated in operation switch open extra lubrication Outputs channel Line 2 pcs channel changeover contact 24V 2A max Pump control changeover contact 24V 2A max Shut off valve control changeove...

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