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MULTILUBE 
INSTALLATION AND MAINTENANCE 
 

 

HINS4AEN.doc 

24.08.2006   Rev. 4A 

14 (18) 

 

5   REPLACING THE LINE VALVE 

Warning 

Ensure that the pumping unit is turned off when replacing the line valve. 

1.  If there are a lot of impurities in the environment, do not replace the line valve while the 

pumping unit is in its place. Remove the pumping unit (see paragraphs 1   and 2   ) and 
replace the line valve in a clean environment. 

2.  Remove the cover and the shell (see paragraphs 2    and 3   ). 

3.  Open the fastening nut of the terminal block package and power supply unit (Figure 40). 

4.  Remove the nut and disconnect the protective grounding wire (Figure 41). 

5.  Remove the screw and disconnect the other protective grounding wire (Figure 42). 

6.  Move the terminal block package and power supply unit so that you are able to open the 

nut of the line valve coil with fingers and to remove the nut and the coil (Figure 43 and 44). 

7.  Disconnect the thermostat wire (Figure 45). 

8.  Remove the terminal block package and the power supply unit (Figure 46). 

9.  Remove the line valve body with 27 mm socket or socket wrench (Safematic code 

11790058) (Figure 47 and 48). 

10.  Install a new line valve. 

11.  Reassemble the pumping unit in reverse order. 

Warning 

Ensure that the wires are not pressed or cut during the reassembly phase. 

 

 

Figure 40. 

Open the nut 

 

Figure 41. 

Disconnect the protective 
grounding wire

 

Figure 42. 

Remove the screw 
and disconnect the 
other protective 
grounding wire 

 

Figure 43. 

Move the power supply unit 
and terminal block package

Содержание 361034B

Страница 1: ...ing unit 3 1 3 Installing the safety switch 4 2 EXTERNAL CONNECTIONS 5 2 1 Removing the cover 5 2 2 Installing the cables and electrical connections 7 3 PUMPING UNIT MAINTENANCE 9 3 1 Removing the she...

Страница 2: ...X 1 Determine the location of the supporting block with the help of the dimensional drawings 2 Install the supporting block in its place with cotter bolts M8x75 or with hexagonal screws M8 4 pcs Figur...

Страница 3: ...ith M8 hexagonal screws 5 Lift the pumping unit on the M8 hexagonal screws of the supporting block which is already installed on the wall 6 Mark the place of the other supporting block Figure 2 7 Lift...

Страница 4: ...in both pressure connections Figure 6 Note Hose assembly is recommended in installation of main lines e g Safematic code 12653750 The following components are required between the pumping unit and the...

Страница 5: ...062 Installing the safety switch 1 Install the safety switch next to the pumping unit Figure 7 2 Feed cable into the safety switch as shown in Figure 8 3 Electrical connections are made according to a...

Страница 6: ...5 18 2 EXTERNAL CONNECTIONS 2 1 Removing the cover Warning The reservoir MAY NOT BE OPENED when the pumping unit is installed and operational Figure 9 The risk is that the pumping unit may fall down a...

Страница 7: ...ns 1 Open the screw Figure 10 2 Remove the cover plate and gasket Figure 11 3 Open the nut Figure 12 4 Remove the nut and the star washer Figure 13 5 Remove the cover Figure 14 Figure 10 Open the scre...

Страница 8: ...16 This makes the feeding of the cable easier 4 Push the cable through the cable gland to the terminal block Figures 17 and 18 5 Put an appropriate screwdriver in the upper opening of the terminal blo...

Страница 9: ...MULTILUBE INSTALLATION AND MAINTENANCE HINS4AEN doc 24 08 2006 Rev 4A 8 18 Figure 19 Connecting the wires to the terminal block...

Страница 10: ...the shell by gently pulling downwards Figure 22 4 Disconnect the cable of user interface from the circuit board Figures 23 and 24 Figure 20 Detach the fastening of the protective grounding wire Figur...

Страница 11: ...bber seal is set correctly Figures 26 and 27 Warning Make sure that the protective grounding wire of the shell is connected Figure 28 3 Install the cover Figure 29 Figure 26 Make sure that the rubber...

Страница 12: ...be installed against the cover This ensures the protective grounding of the cover 4 Place the star washer DIN 6798 against the cover Figure 30 5 Fasten the nut Figure 31 6 Fasten the gasket and the c...

Страница 13: ...and open the pump element with 27 mm socket or socket wrench Safematic code 11790058 Figure 37 4 Remove the element Note Install the lengthening piece from the end of the element to the new element Th...

Страница 14: ...MULTILUBE INSTALLATION AND MAINTENANCE HINS4AEN doc 24 08 2006 Rev 4A 13 18 Figure 37 Moving the rubber seal Figure 38 Pump element and lengthening piece Figure 39 Installing the rubber seal...

Страница 15: ...w and disconnect the other protective grounding wire Figure 42 6 Move the terminal block package and power supply unit so that you are able to open the nut of the line valve coil with fingers and to r...

Страница 16: ...doc 24 08 2006 Rev 4A 15 18 Figure 44 Open the nut of the line valve coil Figure 45 Disconnect the thermostat wire Figure 46 Remove the terminal block package and the power supply unit Figure 47 Open...

Страница 17: ...nto the follower plate central unit 6 5 Connect the lubricant hose 7 to the pump 6 Fill the lubricant hose by pumping by hand 7 Connect the quick connector 8 to the lubricant hose 8 Connect the quick...

Страница 18: ...oir Removing air from the pumping unit 1 Disconnect the main line connections 2 Start the pumping unit 3 Open the pumping element deaerating screw 4 Pump until only lubricant is coming out of the deae...

Страница 19: ...Remove the shell see paragraph 3 1 Figure 50 2 Open the screws Figure 51 3 Detach the GSM modem from the fastener Figure 52 4 Open the SIM card slot by pressing the yellow button with a pen or other...

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