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M8307-1 version 2.4

45

6 MAINTENANCE AND SERVICE

The tool changer, tool attachment and tool stand must be maintained regularly to ensure proper
function. The specified intervals are approximate and valid under normal conditions. Under
extreme conditions, such as dirty environments or extreme robot movements, the intervals
should be shortened.

Consider the table as a guide and update as your production experience of each system
increases.

NOTE!

Only perform work on grippers or tools attached to the tool changer if the air
pressure is safely switched off.

NOTE!

Equipment delivered by Robot System Products must only be dismantled and
repaired by Robot System Products during the warranty period. Otherwise the
warranty will not be valid.

6.1 Tools and required products

6.1.1 Recommended tools for maintenance

Tools

Applications

Complete set of Allen keys

For dismounting and mounting.

Torque wrench

For all socket head cap screws

Slide hammer

For dismounting guide pins

Plastic hammer

For mounting guide pins

Circlip plier

For dismounting and mounting circlips

Punch

For dismounting bushings

6.1.2 Required products

Product

Specification

Note

Grease

MolykoteBR2Plus

For guide pins and tool plate bushings

Glue

Loctite 638

For guide pins at tool plate

Threadlocker

Loctite 2400

For securing screws

Cleaning agent

Denatured alcohol or similar

For tool hanger and tool plate

Cloth

Lint free cloth

For cleaning.

NOTE!

Chemical resistance protective gloves are recommended when using

grease or cleaning agents such as industrial alcohol. Safety goggles are
recommended when working with cleaning agents such as industrial alcohol.
Adequate ventilation should be provided when chemical substances are used.

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Содержание M8307-1

Страница 1: ...Tool parking system TPS400 Product Manual M8307 1 Tool changers Swivels Swivel tool changers Grippers Hose packages Valve units Tool systems ...

Страница 2: ...2 M8307 1 version 2 4 ...

Страница 3: ...use of this document or the software or hardware described in this document The document or parts of it may not be reproduced or copied without prior permission from Robot System Products AB It may neither be imparted to a third party nor otherwise be used without authorization Infringement hereof will be subject to action in accordance with the applicable laws Further copies of this document can ...

Страница 4: ...ircuit diagram E0186 056 17 3 4 Tool hanger Article P8302 18 3 5 Load diagram for tool parking system 19 4 OPTIONS 20 4 1 Tool plate Article P8303A 20 4 2 Extension for tool hanger kit Article P8371 P8381 21 4 3 Spacer between tool attachment and tool plate Article P0186 049 22 4 4 Tool present sensor inductive Article P8312 22 4 5 Tool in stand sensor passive side Article P8369 23 4 6 Tool in sta...

Страница 5: ...E 45 6 1 Tools and required products 45 6 1 1 Recommended tools for maintenance 45 6 1 2 Required products 45 6 2 Wear parts 46 6 3 Inspection and cleaning 46 6 3 1 Visual inspection monthly 46 6 3 2 Cleaning every third month 46 6 4 Replacement of wear parts 47 6 4 1 Replacement of tool hanger guide pins 47 6 4 2 Replacement of tool hanger guide block 48 6 4 3 Replacement of tool plate bushings 4...

Страница 6: ...ur robot fleet Through our patented locking device TrueConnect robustness and high safety are combined with low weight and compactness With our swivels compressed air water electrical and data signals as well as weld and servo power are transferred to your tools with robot motion capabilities fully maintained Our Swivel tool changers unite the TrueConnect mechanism with our swivel technology combi...

Страница 7: ... if the air pressure is safely switched off WARNING Be aware that tool hangers tool plates and tool stands are heavy and may cause personal injury and equipment damage if dropped WARNING The electrical control of the moveable dust cover must be interlocked by the normal safety system of the robot cell NOTE The tool changer shall always be in locked position also when empty to avoid unexpected lock...

Страница 8: ...056 section 3 3 1 P8385 125 P8365 125 1 25 m 69 kg Section 2 2 E0186 056 section 3 3 1 P8385 150 P8365 150 1 5 m 78 kg Section 2 2 E0186 056 section 3 3 1 P8383 100 1 0 m 64 kg Section 2 4 E0186 056 section 3 3 1 P8383 125 1 25 m 69 kg Section 2 4 E0186 056 section 3 3 1 P8383 150 1 5 m 78 kg Section 2 4 E0186 056 section 3 3 1 NOTE P8365 is prepared for the use of safety signal modules P7501 xxx ...

Страница 9: ...ignal modules P7501 xxx P8385 can be used together with tool in stand sensor assembly P8364 and tool present sensor P8312 Item Product number Description Pcs 1 P8380 100 125 150 Tool stand column H 1000 1250 1500 mm 1 2 P8327 Dust cover with pneumatic tilting clamp large 1 3 P8302 Tool hanger 1 4 P8308A Valve unit for dust cover 1 5 P8370 Mounting kit tool hanger 1 6 P8369 P8365 only Tool in stand...

Страница 10: ...signal modules P7501 xxx P8386 can be used together with tool in stand sensors assembly P8364 and tool present sensors P8312 Item Product number Description Pcs 1 P8380 100 125 150 Tool stand column H 1000 1250 1500 mm 1 2 P8327 Dust cover with pneumatic tilting clamp large 2 3 P8302 Tool hanger 2 4 P8308A Valve unit for dust cover 2 5 P8371 08 Extension kit 80 mm 2 6 P8369 P8366 only Tool in stan...

Страница 11: ... can be used together with tool in stand sensor assembly P8364 and tool present sensor P8312 Item Product number Description Pcs 1 P8380 100 125 150 Tool stand column H 1000 1250 1500 mm 1 2 P8379 Dust cover with pneumatic tilting clamp small 1 3 P8302 Tool hanger 1 4 P8308A Valve unit for dust cover 1 5 P8370 Mounting kit tool hanger 1 6 P8303A Tool plate included but delivered separately 1 ...

Страница 12: ... can be used together with tool in stand sensors assembly P8364 and tool present sensors P8312 Item Product number Description Pcs 1 P8380 100 125 150 Tool stand column H 1000 1250 1500 mm 1 2 P8379 Dust cover with pneumatic tilting clamp small 2 3 P8302 Tool hanger 2 4 P8308A Valve unit for dust cover 2 5 P8370 Mounting kit tool hanger 2 6 P8303A Tool plate included but delivered separately 2 ...

Страница 13: ...ger P8302 and tool plate P8303A a robust tool parking system for easy tool changing The tool stand column comes in different heights and is prepared for mounting of a single or double hanger dust cover connection modules and valve units Technical data Article number Height L Weight P8380 100 1000 mm 51 kg P8380 125 1250 mm 56 kg P8380 150 1500 mm 65 kg ...

Страница 14: ...ng angle is adjustable within the range of 10 135 The default tilting angle for tool parking system single is fully open 135 and the default tilting angle for tool parking system double is 90 Flow control valves I1315 are installed on both ports to reduce the tilting clamps opening and closing speed adjust the proper system line speed to ensure a smooth dust cover operation see sketch to the right...

Страница 15: ...d when an extended free space under the dust cover is required Technical data Weight 5 1 kg Electrical signals Circuit diagram M12 4 pole A code male E0186 056 section 3 3 1 24V 0V Cover_Closed Cover_Opened 3 2 2 Dust cover with pneumatic tilting clamp small Article P8379 Dust cover with pneumatic tilting clamp small P8379 should be used together with tool changer TC500 with tool attachment TA500 ...

Страница 16: ... to be mounted on the tool stand column P8380 and used together with P8327 P8377 or P8379 dust covers with pneumatic tilting clamps Technical data Weight 0 1 kg Electrical signals Circuit diagram M8 4 pole A code male M8 4 pole A code male E0186 056 section 3 3 1 0V OpenCover 0V CloseCover ...

Страница 17: ...M8307 1 version 2 4 17 3 3 1 Circuit diagram E0186 056 ...

Страница 18: ...cle P8302 The tool hanger P8302 mounted on the tool stand column P8380 gives together with tool plate P8303A a robust tool parking system for easy tool changing To be mounted using mounting kit for tool hanger P8370 Technical data Weight 8 3 kg ...

Страница 19: ... displacement of 0 5 mm of the tool including tool attachment at its point of gravity NOTE The displacement of the docking position for drop off pick up depends on the distance from the tool plate to the tool attachment To minimize the wear of the tool changer we recommend a docking position tolerance of maximum 1 mm ...

Страница 20: ...ther with tool hanger P8302 and tool stand column P8380 a robust tool parking system for easy tool changing NOTE When used in combination with the safety signal modules P7501 xxx the tool plate P8303A can be used together with tool in stand sensor P8369 to get a presence signal for the safety logic Technical data Weight 2 6 kg ...

Страница 21: ...extension P8381 shall be used in combination with dust cover with pneumatic tilting clamp small P8379 When required an extra long aluminium profile for the dust cover is included Technical data Article number With dust cover Width L1 Extra aluminium profile length Weight P8371 08 P8327 P8377 80 mm 8 1 kg P8371 13 P8327 P8377 130 mm 650 mm 9 6 kg P8371 18 P8327 P8377 180 mm 650 mm 10 5 kg P8381 08 ...

Страница 22: ... P0186 049 50 mm 0 7 kg 4 4 Tool present sensor inductive Article P8312 To be mounted on the tool hanger a 0 8 meter cable is included Transmits a double channel signal to detect presence of tool in the tool parking system Technical data Weight 0 2 kg Electrical signals Circuit diagram M12 4 pole female E0186 040 section 2 6 10 24V Tool present 1 0V Tool present 2 Safety classification ISO13849 1 ...

Страница 23: ...nted on the tool plate Technical data Weight 0 02 kg 4 6 Tool in stand sensor assembly Article P8364 For the tool changers TC240 TC480 and TC720 without safety signal module and the tool changer TC500 The active tool in stand sensor P8382 can be mounted on tool stand hanger and the passive part mounted on the tool plate Technical data Weight 0 05 kg Electrical signals Circuit diagram M8 8 pole mal...

Страница 24: ...71 on the tool plate Technical data Weight 0 1 kg Thickness 22 mm NOTE To be used together with TA720 in order to avoid collision between sensor cable and tool attachment 4 8 Pedestal for tool stand column Article P8376 To be used to elevate the tool stand by mounting under a tool stand column P8380 Technical data Article Height L Weight P8376 025 250 mm 56 kg P8376 035 350 mm 65 kg ...

Страница 25: ...sent 1 0V Tool present 2 Output M8 4 pin female valve unit M8 4 pin female valve unit 0V Close_Cover 0V Open_Cover 4 10 Connection module Article P8378 Option for tool parking system single P8365 P8385 and P8383 Technical data Electrical signals Circuit diagram E0186 072 1 section 4 17 Input 7 8 5 pole M12 4S D coded M12 4 pin female tilting clamp M12 4 pin female tool present sensor Power supply ...

Страница 26: ...amp 1 M12 4 pin female tilting clamp 2 M12 4 pin female tool present sensor 1 M12 4 pin female tool present sensor 2 Profinet Power supply 24V 24V Cover_Closed 0V Cover_Opened 24V Cover_Closed 0V Cover_Opened 24V Tool present 1 0V Tool present 2 24V Tool present 1 0V Tool present 2 Output M8 4 pin female valve unit 1 M8 4 pin female valve unit 1 M8 4 pin female valve unit 2 M8 4 pin female valve u...

Страница 27: ... 1 M12 4 pin female tilting clamp 2 M12 4 pin female tool present sensor 1 M12 4 pin female tool present sensor 2 Power supply 24V Profinet 24V Cover_Closed 0V Cover_Opened 24V Cover_Closed 0V Cover_Opened 24V Tool present 1 0V Tool present 2 24V Tool present 1 0V Tool present 2 Output M8 4 pin female valve unit 1 M8 4 pin female valve unit 1 M8 4 pin female valve unit 2 M8 4 pin female valve unit...

Страница 28: ...28 M8307 1 version 2 4 4 13 Circuit diagram E0186 075 for P8382 ...

Страница 29: ...M8307 1 version 2 4 29 4 14 Circuit diagram E0186 040 for P8312 ...

Страница 30: ...30 M8307 1 version 2 4 4 15 Circuit diagram E0186 062 1 for P8372 ...

Страница 31: ...M8307 1 version 2 4 31 4 16 Circuit diagram E0186 062 2 for P8372 2 ...

Страница 32: ...32 M8307 1 version 2 4 4 17 Circuit diagram E0186 072 1 for P8378 ...

Страница 33: ...M8307 1 version 2 4 33 4 18 Circuit diagram E0186 072 2 for P8378 2 ...

Страница 34: ...rques for mounting screw class 8 8 Dimension Torque M4 3 Nm M5 6 Nm M6 10 Nm M8 24 Nm M10 47 Nm M12 82 Nm M16 200 Nm 5 2 Recommended tools for installation Tools Applications Complete set of Allen keys For dismounting and mounting Torque wrench For all socket head cap screws ...

Страница 35: ...Lift and fit the tool hanger to the tool stand column WARNING The tool hanger is heavy and might cause personal injury and equipment damage if dropped 3 Mount tool hanger Mount the tool hanger to the tool stand column using a torque wrench with two M12x60 two M12x30 screws and the corresponding washers and locking nuts See tightening torques above ...

Страница 36: ...on tool hanger Mount the spacer and the tool in stand sensor to the to the tool hanger with the two M4X40 screws using a torque wrench See tightening torques above 4 Fit spacer and sensor on tool plate Fit the spacer the tool in stand sensor and the two M4X40 screws to the tool plate WARNING The tool plate is heavy and might cause personal injury and equipment damage if dropped 5 Mount spacer and ...

Страница 37: ...lightly 3 Adjust tool present sensor Adjust the tool present sensor It shall protrude between 16 and 18 mm from the sensor holder NOTE IF present sensor protrudes more than 18 mm from the sensor holder It might be damaged during docking 4 Fasten present sensor Fasten the tool present sensor with the M4x25 screws 5 Connect present sensor Connect the tool present sensor according to circuit diagram ...

Страница 38: ...osed guide pins into the tool attachment 3 Fit tool plate Lift and fit the tool plate to tool attachment WARNING The tool plate is heavy and might cause personal injury and equipment damage if dropped 4 Mount tool plate Mount the tool plate to the tool attachment with two M10x70 and two M10x25 screws using a torque wrench See tightening torques above ...

Страница 39: ...might cause personal injury and equipment damage if dropped 3 Fit tool hanger Lift and fit the tool hanger to the tool hanger extension WARNING The tool hanger is heavy and might cause personal injury and equipment damage if dropped 4 Mount tool hanger Mount the tool hanger on the tool hanger extension with the enclosed two M12x50 and two M12x20 screws using a torque wrench See tightening torques ...

Страница 40: ...tilting clamp bracket Mount the tilting clamp bracket on the tool stand column with four M8 screws See tightening torques above 3 Mount tilting clamp Position the flat key in the slot and the tilting clamp on the bracket Fasten with two M6 screws See tightening torques above NOTE The flat key must be kept in correct position during mounting ...

Страница 41: ...The four T nuts M4 must be entered into the aluminum profile before fastening the screws 5 Mount profile Fasten the dust cover supports with the dust cover using two M4 screws and the corresponding locking screws with a torque wrench See tightening torques above 6 Mount dust cover bracket Place the dust cover bracket in position and mount it to the aluminium profile using four M5 screws and the co...

Страница 42: ...ting angle Tool parking system Recommended tilting angle Single P8365 135 Double P8366 90 Adjust the tilting angles of the dust cover see 3 9 1 The recommended tilting angle are stated in the table to the left WARNING The tilting angle of the dust cover for TPS double P8366 must not exceed 90 in order to avoid damage on the dust covers 10 Connect signals and sensors Connect signals and sensors acc...

Страница 43: ...re that the connection module is in full contact with ground via the tool stand column 3 Connect signals Connect the signal cables from the valve unit for the dust cover to respective contact according to respective circuit diagram depending on option 3 Connect ground NOTE Two 9 mm holes are available in the wings supporting the tool stand column for ground connection NOTE The ground connection sh...

Страница 44: ...ecuring screw A in the cylinder bottom 5 10 2 Safety WARNING The pneumatic tilting clamp is not designed as a complete tool ready for independent applications and has not been supplied with safety features Only when correctly installed as a part of a production system and with a corresponding safety control system added all safety requirements will be met Should any faults occur that place personn...

Страница 45: ...d required products 6 1 1 Recommended tools for maintenance Tools Applications Complete set of Allen keys For dismounting and mounting Torque wrench For all socket head cap screws Slide hammer For dismounting guide pins Plastic hammer For mounting guide pins Circlip plier For dismounting and mounting circlips Punch For dismounting bushings 6 1 2 Required products Product Specification Note Grease ...

Страница 46: ... dirty Replace if worn or damaged Clean when dirty Bushings on tool plate Not worn damaged or dirty Replace if worn or damaged Clean when dirty Cables and connector Not worn damaged Replace if worn or damaged Tool stand column Not damaged or dirty Replace if damaged Clean when dirty Tool hanger in general Not damaged or dirty Replace if damaged Clean when dirty 6 3 2 Cleaning every third month Cle...

Страница 47: ...ismount guide pins Remove the guide pins with a slide hammer 2 Cleaning Wipe clean guide pin holes seat with a cloth 3 Lubricate Apply a small amount of grease Molykote BR2Plus on guide pins and guide pin holes 4 Mount guide pins Fit the new guide pins in the holes and use a plastic hammer to mount the guide pins ...

Страница 48: ...nger guide block Action Note 1 Remove guide block Remove the guide block by loosening the M10 screws 2 Cleaning Wipe clean the guide block seat with a cloth 3 Attach new guide block Attach a new guide block using M10 screws See tightening torques above ...

Страница 49: ... 4 3 Replacement of tool plate bushings Action Note 1 Dismount circlips Dismount the two circlips with a circlip plier 2 Dismount bushings Dismount the bushings with a punch 3 Cleaning Wipe clean the bushing holes with a cloth ...

Страница 50: ...ion 2 4 4 Mount new bushings Apply a small amount of grease Molykote BR2Plus in the bushing holes Fit the new bushings in the holes Insert the bushings 5 Mount locking rings Mount the two circlips with a circlip plier ...

Страница 51: ...ismount guide pin Dismount the guide pin with a slide hammer 2 Cleaning Wipe clean the guide pin holes with a cloth 3 Mount new guide pin Apply a small amount of glue Loctite 638 in the guide pin hole Fit the new guide pin in the hole and use a plastic hammer to mount the guide pin ...

Страница 52: ... stand column using torque wrench for the two M12x60 and the two M12x30 screws Disconnect sensor connector 3 Release tool hanger Remove the tool hanger from the tool stand column WARNING The tool hanger is heavy and might cause personal injury and equipment damage if dropped 4 Mount new tool hanger See section 3 3 Installation of tool hanger on the tool stand column ...

Страница 53: ...M8307 1 version 2 4 53 7 SPARE PARTS 7 1 Dust cover with pneumatic tilting clamp P8327 and P8377 ...

Страница 54: ... 1 4 Aluminium Profile 20x40 P8313 05 1 5 Support washer P0186 051 2 6 Screws M10x16 21212519 489 2 7 Screws M8x20 21212519 451 4 8 Screws M8x40 21212519 459 2 9 Tube fitting I1315 2 10 Flat key I1098 1 11 Dust cover rectangular P0186 050 1 12 T slot nut M5 I1602 8 13 Screws M5x16 21212519 329 10 14 Profile cap I1593 2 15 Dust cover support P0186 063 2 16 Locking nut M6M M5 2 17 Spacer 5 3x10x1 21...

Страница 55: ... 1 3 Dust cover P0186 032 1 4 Support washer P0186 051 4 5 Screws M10x16 21212519 489 2 6 Screws M8x20 21212519 451 4 7 Tube fitting I1315 2 8 Flat key I1098 1 9 Dust cover bracket P0186 062 1 10 Screws M8x40 21212519 459 2 11 Aluminium Profile 20x40 P8313 04 1 12 T slot nut M5 I1602 8 13 Screws M5x16 21212519 329 8 14 Spacer 5 3x10x1 21512062 146 8 15 Profile cap I1593 2 ...

Страница 56: ...s P8302 including mounting kit and sensor Item Description Part number Wear parts Pcs 1 Guide pin P0186 027 X 2 2 Mounting kit P8370 1 3 Guide block P0186 003 1 3 Guide block screw M10x50 MC6S 10x50 2 4 Tool in stand sensor passive P8369 1 ...

Страница 57: ...n Part number Wear parts Pcs 1 Tube fitting I0904 3 2 Silencer I0903 2 3 Screw and washer MC6S 4x20 washer 4 3x9x0 8 3 7 5 Tool plates P8303A and P8303 1 Item Description Part number Wear parts Pcs 1 Bushings P0186 045 X 2 2 Retaining clip I1002 2 3 Guide pin CPIG 16x80 m6 X 1 ...

Страница 58: ...d and used in new products They shall be sorted according to type and surface coating and handed over to an authorized recycling facility Metal components of steel and aluminium are substantial in size and easy to identify Copper is primarily used in transmission of power for spot welding Silver or gold plating of contact surfaces may occur Plastics Thermoplastics can in general be re heated an re...

Страница 59: ...M8307 1 version 2 4 59 ...

Страница 60: ...60 M8307 1 version 2 4 ...

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