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2. Transportation and storage

2.1 Transportation for assembly

Incorrect handling can cause serious damage to the device!

You can pick up the device using the motor base plate (using noo-
ses) and move it.

Pay attention that the lifting point is not located in the centre of the 

device.

Persons have to keep a safety distance during lifting operation.

Make sure that the lifting gear and the supporting construction is sui-

ted to carry the weight of the device.

Please also consider following points:

•  All used lifting means must be in good order.
•  The loading capacity must be suited to the weight of the load.
•  Wrong movements can cause personal injury or serious dama-

ge to the device.

•  Make sure nobody is in the vicinity of the hanging motor.
•  When picking up the device vertically it is important to position 

the lifting point exactly into the focal point. Additionally guide 
rope should be used.

•  It is forbidden to pick up the device outside in unsafe weather 

conditions (i.e. strong wind, storms).

•  Always put down the engine carefully onto an even surface that 

suits the weight of the device.

2.2. Storage as new device

•  If the device is not used instantly, the engine has to be stored 

at a safe, clean, dry and vibration free location.

•  If gasoline or motor oil were already filled into the motor, drain 

them and clean the fuel tank if necessary.

•  Should there be a starter battery included in your order (which 

is not the default), please consider following points:

Make sure to disconnect the minus (-) pole first and the plus (+) pole 

second. During assembly the plus (+) pole is connected first, the minus 

(-) pole second.

When storing batteries without battery loader make sure the tempe-

rature of your storage room is at 20°c. Do not forget to charge the 

battery every 3 months. The self-drain can significantly shorten your 

battery's lifespan.

•  The ball bearings does not have to be cared for when the de-

vice is in storage.

2.3. Storage after the device has been used
2.3.1. Downtime for up to 2 weeks

There are no specific precautions necessary for a downtime up to 
2 weeks.

2.3.2. Downtime for up to 3 months

It is recommended to drain the float chamber or to use a suitable 
gasoline replacement - see the explanation under 2.3.3.

Alternatively the fuel cock can be closed during the last usage. Let the 

motor run until it stalls. Note whether this is possible/desirable with 

the load attached to the motor.

2.3.3. Downtime for up to 6 months

•  Clean the outside of the engine.
•  Drain the float chamber or use a suitable gasoline replacement.
•  Drain the fuel tank and clean it or use a suitable gasoline repla-

cement.

Gasoline is only durable for a certain amount of time. The flammable 

substances evaporate quickly and the fuel might not be fit to be used. 

That is why the carburator must be emptied by running the engine with 

closed fuel-cock until it stalls or by draining the float chamber of the 

carburator. The fuel tank must be drained as well. If you wish to do 

so you can use also a special kind of gasoline replacement which is 

storable for longer periods (e.g. ASPEN®, HUSQVARNA XP, ...)

2.3.4. Downtime for more than 6 months

•  Do the earlier service instructed by the motor operation hour 

maintenance chart (e.g. after 120 operation hours the 200 hour 
service should be executed).

•  Start the engine and let it get to operating temperature (about 

5 minutes of running the engine).

•  Stop the motor.
•  Drain the lubricating oil using the drain plug.
•  Drain carburator and fuel tank, clean the tank if necessary.
•  Maybe disconnect the battery and take it out of the device. If 

available, connect it to a battery loader.

Consider during disassembly the minus (-) pole is disconnected first 

and the plus (+) pole second. During assembly the plus (+) pole is 

connected first, the minus (-) pole second.

When storing batteries without battery loader make sure that the tem-

perature of your storage room is at +20°c. Do not forget to charge the 

battery every 3 months. The self-drain can significantly shorten your 

battery's lifespan.

•  Clean the device and conserve it with oil mist.
• Keep the device as dry as possible. If this is not an option 

remove air filter, exhaust pipe, starter and dynamo must be 
protected from moisture (either by disassembling them or by 
wrapping the device in shrinking foil).

To put the device back into operation follow the instructions for the 

initial start-up.

Содержание EG4-0210-5

Страница 1: ...Air cooled single cylinder gasoline engine EG4 5 series User and maintenance manual LT1812 effective April 2021 EG4 0210 5 EG4 0270 5 EG4 0420 5...

Страница 2: ...necessary Corrected versions are available on our website Should questions come up about the device or its proper handling please contact us before installing or using it All pictures are used as sym...

Страница 3: ...ctrical connection chords 11 4 9 2 Starter battery 11 4 9 3 Mounting of optional Startbox 11 5 Usage 12 5 1 Illustration 12 5 2 Information about engine performance 13 5 3 Information about starter ba...

Страница 4: ...dical attention is required Do not attempt to vomit after swallowing Should fuel spill over your skin or clothes immediately rinse with soap and water and change your clothes Allways keep the floor on...

Страница 5: ...Downtime for up to 3 months It is recommended to drain the float chamber or to use a suitable gasoline replacement see the explanation under 2 3 3 Alternatively the fuel cock can be closed during the...

Страница 6: ...et Underpressure 2 0 kPa full load 3 800 min 1 Max Outlet backpressure 10 0 kPa full load 3 800 min 1 Complies with emission class EU Stage V Category NRS vi 1a non road engine Start system depends on...

Страница 7: ...00 3 000 3 600 r min 1 P kW 5 0 4 5 4 0 3 5 3 0 2 5 2 0 13 11 9 500 450 400 350 Me Nm ge g kWh P ge Me EG4 0210 5 EG4 0270 5 P Power Me Torque ge Consumption P Power Me Torque ge Consumption 2 000 2 5...

Страница 8: ...6 88 2 25 0 020 0 040 6 0 03 0 21 0 0 10 56 117 58 5 71 5 30 45 165 1 146 08 0 0 04 127 0 05 82 6 4 M10x1 25 4 M8x1 25 M8x1 25 6H 23 16 3 88 5 25 0 020 0 041 6 0 03 0 21 0 0 10 56 3 8 24UNF 28 16 3 88...

Страница 9: ...to be robust enough to absorb vibrations and to maintain alignment The foundation must be chosen so that all mounting feet are laid out evenly on the ground to avoid tension possibly use underpinning...

Страница 10: ...with the tolerance of the manufacturer Sloppy balancing can lead to vibrations bearing failure or to the shaft breaking Instructions Attach both coupling halves so that a movement is possible with bo...

Страница 11: ...l as battery chords are to be held as short as because the current of the starter is very high Note that the motor and add on parts get hot when used Always protect the cable from touching hot parts b...

Страница 12: ...ynamo only E version Tank cap Tank cap Starter motor Tank Tank Starter relais Oil filling port Oil filling port Oil filling port Cylinder head valve cover Oil drain screw Engine flange Crankshaft drai...

Страница 13: ...ups Remove any dirt or dust so that the engine cooling cannot suck in any foreign matter Note that the motor must NOT be started up if the protective covers are not attached properly Check that the d...

Страница 14: ...T TIMING You should check in this order to find the cause of a possible pro blem 6 5 1 Changing the engine oil Always check the oil level before starting up There are marks on the dipstick marking the...

Страница 15: ...the spark plug helps as well as using high quality fuel and oil Of course there might be a more deep seated problem such as a worn piston or worn cylinders Overheating The insulator is chalky white an...

Страница 16: ...tup if the starter turns but the motor does not turn with it the starter gear is probably broken In that case please contact your retailer If the starter does not react at all during startup please co...

Страница 17: ...ed K yellow D G yellow black H black Dynamo I brown 10nF 10nF 10k 1k 47 F MCR 100 8 GND black black OFF ON START Startbox brown black black Fuse 2A Fuse 5A GND ATTENTION The startbox case must be conn...

Страница 18: ...age If the filter is damaged it must be replaced Additionally clean the inside of the air filter case with a dust cloth Then place the filter element on the base fix it with the screw and close the ai...

Страница 19: ...s regulation in diffe rent ways The governing how much the actual speed deviates from the ideal speed and the oscillating engine speed oscillates arround ideal speed are important These two characteri...

Страница 20: ...uses for an overheating motor are a too light alloy a too heavy load badly timed ignition or a clogged up ventilation system If there is water in the fuel the engine does not start up it smokes white...

Страница 21: ...l level and if necessary drain some oil via the drain screw Breather gasket of the crankcase broken or wrongly adjusted Check the breather gasket of the crankcase Valve gaskets worn Check the valve ga...

Страница 22: ...ks Check muffler and exhaust manifold for clogs Screws Check all screws including coupled device and the screws of the pedestal Check all screws which are easily accessible Refasten cylinder head and...

Страница 23: ...rect losses including possible loss of profit loss of contract or loss of production which are a result of using the device ot not being able to use the device The warranty repair will be done at the...

Страница 24: ...Rotek Handels GmbH Handelsstrasse 4 2201 Hagenbrunn Austria T 43 2246 20791 0 F 43 2246 20791 50 http www rotek at...

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