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5.2. Information about engine performance

The performance refer to standard conditions (0m sea level, +25°C 

ambient temperature). For higher temperature or usage at higher sea 

level it is necessary to calculate a derating of the maximum perfor-

mance. 

5.3. Information about starter battery (optional)

Please consider following points:

Lead acid batteries contain sulfuric acid. If there are liquids escaping 

from the battery do not touch or swallow them. Carefully dilate the acid 

with water and neutralize it with soda (sodium carbonate). 

Always wear protective gloves and safety goggles when working with 

the starter battery.

When correctly set up, the battery will be charged via the built in dy-

namo.

If the motor is operated without a battery (ex. when using an external 

battery to start up), the plus cable from loading regulator has to be 

isolated against the crankcase. A shortcut could damage the dynamo 

or loading regulator.

When using a car battery to jump start the engine, first disconnect the 

starter battery of the motor. If the built in battery is completely drained 

the car battery could load an extremely large current into the starter 

battery. This seriously damages the battery, in extreme cases the bat-

tery might even explode. 
Be very attentive when handling starter cables, if it comes to an elec-

trical shortcut very large currents can be transmitted. Therefore re-

member: always connect the plus(+) pole first, then the minus(-) pole.

5.4. Check-ups before every start-up
5.4.1. Engine oil

Oil is the most important resource of the motor. Only use high qua-
lity, synthetic motor oil of specification API SL/SM, for gasoline en-
gines. 

Check the oil level bevor every start up! ATTENTION – when delivered 

the engine is NOT supplied with oil and must not be started up under 
any circumstance!!

Remove the oil dipstick 

 and wipe it 

with a clean piece of cloth. Reinsert the 
clean dipstick 

 completely, then re-

move it again. The correct oil level 

 is 

now marked by the oil film covering the 
dipstick. The line has to be close to the 
maximum mark 

. If necessary add more 

oil, in order to achieve the correct oil level 

 (lower edge of the thread in the crank-

case). 

Do not add too much oil – too much oil is damaging and must be drai-

ned! Different types of oils and brands may not be mixed together! 

Note the maintenance intervals of the oil change.

5.4.2. Fuel

Fill up the tank completely with fresh, lead-free premium or normal 
gasoline. 

Please note that gasoline usually should not be stored for longer than 

3-6 months. Always use fresh gasoline. See the instructions for storage 

in chapter 2.3. For further information.

5.4.3. Other check-ups

•  Remove any dirt or dust, so that the engine cooling cannot 

suck in any foreign matter. 

Note that the motor must NOT be started up if the protective covers are 

not attached properly.

•  Check that the device does not have any leaks (fuel, oil, battery 

acid). Fasten leaking sealing caps appropriately.

•  Make sure the device is well ventilated. The exhaust gas of the 

motor can be damage your personal health.

5.5. Start-up
5.5.1 Special information about initial start-up

The motor must only be started up when the device was installed fol-

lowing the rules and instructions of this manual and the engine base is 

fixed properly to a stable mounting frame.

•  Let the motor run on half rated rotational speed (aprox. 1.500-

1.800 min

-1

) for 1 hour after starting up for the first time.

•  Turn off the engine after initial start-up and check the oil level.
• Check all screws, nuts and clamp connections after initial 

start-up. Refasten if necessary.

If the engine behaves abnormally (noise, smoke) turn off the motor 
immediately and solve the cause of error before putting the engine 
into operation again.

To ensure a maximum life-span of the motor it is recommended not 

to operate above 3.000 min

-1

 in the first 50 hours of operation. Only 

change the speed slowly during this 50 hours (change governor po-

sition slowely)!

5.5.2. Starting the engine

It is forbidden to start up the motor without properly assembled air 

filter and muffler!

•  Open the fuel cock 
•  Shift the choke lever to “Start”

•  Move the throttle lever to full-speed (=Start)

5.5.2.1. Hand start (all versions)

• Pull the recoil-starter slowly until you feel some resistance. 

Bring the recoil handle slowly back.

•  Pull the recoil handle hard and fast.
•  Repeat until the motor starts up.

?

5.5.2.2. Electric start (only motor version “E”)

•  Turn the start key to “START”. Let go of the key as soon as the 

motor starts up.

Only start up for a maximum of 10 seconds! If the engine doesn’t start, 

wait one minute until trying to start-up again. This process may only 

be repeated for a maximum of 3 times, then the electric starter has to 

be left to cool down for at least 15 minutes. Contravening can result in 

damaging the starter and/or motor. Never start into the running engine!

Generally you should not connect a load higher than 50% of the nomi-

nal load when the engine is cold. 

•  Observe the engine run and the colour of the exhaust gas after 

starting up. The engine should run smoothly after a few se-
conds.

• 

Slowely bring back the chocke lever to position 
"RUN"/"BETRIEB"

5.5.3 Stopping the engine

•  Let the engine run without load for about five minutes after 

being used for heavy load – this way the motor can cool down.

•  Bring stop-switch or main-switch to position "OFF" to turn off 

the engine.

•  Close the fuel cock.

 When the device is not to be used for longer than two weeks, consider 

the instructions in chapter 2.3.

Содержание EG4-0210-5

Страница 1: ...Air cooled single cylinder gasoline engine EG4 5 series User and maintenance manual LT1812 effective April 2021 EG4 0210 5 EG4 0270 5 EG4 0420 5...

Страница 2: ...necessary Corrected versions are available on our website Should questions come up about the device or its proper handling please contact us before installing or using it All pictures are used as sym...

Страница 3: ...ctrical connection chords 11 4 9 2 Starter battery 11 4 9 3 Mounting of optional Startbox 11 5 Usage 12 5 1 Illustration 12 5 2 Information about engine performance 13 5 3 Information about starter ba...

Страница 4: ...dical attention is required Do not attempt to vomit after swallowing Should fuel spill over your skin or clothes immediately rinse with soap and water and change your clothes Allways keep the floor on...

Страница 5: ...Downtime for up to 3 months It is recommended to drain the float chamber or to use a suitable gasoline replacement see the explanation under 2 3 3 Alternatively the fuel cock can be closed during the...

Страница 6: ...et Underpressure 2 0 kPa full load 3 800 min 1 Max Outlet backpressure 10 0 kPa full load 3 800 min 1 Complies with emission class EU Stage V Category NRS vi 1a non road engine Start system depends on...

Страница 7: ...00 3 000 3 600 r min 1 P kW 5 0 4 5 4 0 3 5 3 0 2 5 2 0 13 11 9 500 450 400 350 Me Nm ge g kWh P ge Me EG4 0210 5 EG4 0270 5 P Power Me Torque ge Consumption P Power Me Torque ge Consumption 2 000 2 5...

Страница 8: ...6 88 2 25 0 020 0 040 6 0 03 0 21 0 0 10 56 117 58 5 71 5 30 45 165 1 146 08 0 0 04 127 0 05 82 6 4 M10x1 25 4 M8x1 25 M8x1 25 6H 23 16 3 88 5 25 0 020 0 041 6 0 03 0 21 0 0 10 56 3 8 24UNF 28 16 3 88...

Страница 9: ...to be robust enough to absorb vibrations and to maintain alignment The foundation must be chosen so that all mounting feet are laid out evenly on the ground to avoid tension possibly use underpinning...

Страница 10: ...with the tolerance of the manufacturer Sloppy balancing can lead to vibrations bearing failure or to the shaft breaking Instructions Attach both coupling halves so that a movement is possible with bo...

Страница 11: ...l as battery chords are to be held as short as because the current of the starter is very high Note that the motor and add on parts get hot when used Always protect the cable from touching hot parts b...

Страница 12: ...ynamo only E version Tank cap Tank cap Starter motor Tank Tank Starter relais Oil filling port Oil filling port Oil filling port Cylinder head valve cover Oil drain screw Engine flange Crankshaft drai...

Страница 13: ...ups Remove any dirt or dust so that the engine cooling cannot suck in any foreign matter Note that the motor must NOT be started up if the protective covers are not attached properly Check that the d...

Страница 14: ...T TIMING You should check in this order to find the cause of a possible pro blem 6 5 1 Changing the engine oil Always check the oil level before starting up There are marks on the dipstick marking the...

Страница 15: ...the spark plug helps as well as using high quality fuel and oil Of course there might be a more deep seated problem such as a worn piston or worn cylinders Overheating The insulator is chalky white an...

Страница 16: ...tup if the starter turns but the motor does not turn with it the starter gear is probably broken In that case please contact your retailer If the starter does not react at all during startup please co...

Страница 17: ...ed K yellow D G yellow black H black Dynamo I brown 10nF 10nF 10k 1k 47 F MCR 100 8 GND black black OFF ON START Startbox brown black black Fuse 2A Fuse 5A GND ATTENTION The startbox case must be conn...

Страница 18: ...age If the filter is damaged it must be replaced Additionally clean the inside of the air filter case with a dust cloth Then place the filter element on the base fix it with the screw and close the ai...

Страница 19: ...s regulation in diffe rent ways The governing how much the actual speed deviates from the ideal speed and the oscillating engine speed oscillates arround ideal speed are important These two characteri...

Страница 20: ...uses for an overheating motor are a too light alloy a too heavy load badly timed ignition or a clogged up ventilation system If there is water in the fuel the engine does not start up it smokes white...

Страница 21: ...l level and if necessary drain some oil via the drain screw Breather gasket of the crankcase broken or wrongly adjusted Check the breather gasket of the crankcase Valve gaskets worn Check the valve ga...

Страница 22: ...ks Check muffler and exhaust manifold for clogs Screws Check all screws including coupled device and the screws of the pedestal Check all screws which are easily accessible Refasten cylinder head and...

Страница 23: ...rect losses including possible loss of profit loss of contract or loss of production which are a result of using the device ot not being able to use the device The warranty repair will be done at the...

Страница 24: ...Rotek Handels GmbH Handelsstrasse 4 2201 Hagenbrunn Austria T 43 2246 20791 0 F 43 2246 20791 50 http www rotek at...

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