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6.5.3.1. Cleaning the carburetor

Close the fuel cock and drain the gasoline using the drain-screw of 
the carburator or by unsrewing the float chamber of the carburator.
Drain the gasoline into a glass container and check the drained ga-
soline for pollutants as well as water.
To clean the carburettor the air filter assembly must be removed. 
Now unscrew the float chamber. Check and clean the float cham-
ber. The float must easily move up and down. The float is hollow and 
must not be filled with gasoline. In that case the float is leaky - close 
the hole with gasoline proof glue after removing any gasoline residue 
or change the carburator.
The float triggers a needle valve. When you push the float upwards  
and open the fuel cock - the gasoline may not flow on. If the float 
pushed downwards the needle valve opens up and gasoline flows 
into the float chamber. When the needle valve does not work pro-
perly the axis of the float can be removed and both the valve seat 
and the needle should be cleaned accordingly. If the needle valve 
is broken or the float has a hole, too much gasoline is released into 
the float chamber.
Generally the carburetor can only be set up in very narrow borders. 
The default is set by the used factory-needle. If necessary for special 
usage (for example for usage at high sea level) the main nozzle must 
be changed for one with a different diameter.
The adjusting screw for idle speed is responsible for mixing the alloy 
during idle. The standard set-up is 2,5 turns open.
The carburetor is fixed to the device with two long screws below 
the air filter case. Check that the nuts are all well-fastened in order 
to avoid additional air getting into the device through the seals bet-
ween intake pipe and carburettor. If necessary, open the screws and 
the seals between carburettor and intake pipe.

6.5.4. Cleaning and exchanging the air filter

If the air filter is loose or dirty the engine performance will be low (ex. 
motor produces black gas under load). Therefor you must always 
change the filter according to the maintenance intervals.
Open the nut on the top of the air filter box and take off the cover. 
Also remove the nut from the air filter. The filter can now be taken 
out of its base.
The filter element can be washed out in gasoline. Let the filter dry 
completely after washing it. Check for any tears or other damage. 
If the filter is damaged it must be replaced. Additionally clean the 
inside of the air filter case with a dust cloth. Then place the filter 
element on the base fix it with the screw and close the air filter case.

Sometimes tiny dirt particles are not visible with the naked eye. Indi-

cators for pollution are when the motor is producing black smoke (not 

enough air). In that case exchange the air filter. Never put the motor 

into operation without an air filter - this could damage your device.

6.5.5. Proper timing/adjusting the valves

Improper valve clearance is noticeable by restless engine run, back 
fire or low performance.
To set up the valves follow these instructions:

•  Remove the valve bonnet.
•  Press the outtake-valve and turn the shaft manually using the 

hand start until both valves are closed (valves completely out/
push rods at their lowest point).

•  The push-rods should be easy to move. Check the valve clea-

rance with a feeler gauge. The valve clearance should be 0,10-
0,15 mm when the engine is cold for both valves.

Should there be no feeling gauge available normal typewriter paper is 

fine (meaning two layers of paper).

•  Unscrew the check nut in order to set up the valves. Set up the 

valves with the adjusting-screw so that if the feeler gauge is 
moved through the gap there is a noticeable resistance. Then 
hold the screw until the check nut is refastened.

•  Check the valve clearance again and repeat the process if ne-

cessary - check allways both valve clearance values.

When reassembling the push-rods they have to lay on appropriate ta-

pers of the camshaft (in the engine). Check whether the valves are 

working properly by turning the camshaft. 

The timing of this device is fixed and cannot be changed.

It has to be easy to move or turn the push rods. The valve springs must 

not be broken and the push rod guides must not be worn. The position 

(how deep the nut is) of the check nuts should be nearly the same. 

Significant differences of nut depths are a sign of incorrect assembly 

or a damaged rocker arm, push-rod or valve. In that case remove the 

rocker arm entirely and pull out the pushrod. Always replace damaged 

or deformed parts.

•  After setting up the valves reassemble the bonnet assembly. 

Check whether the bonnet gasket is properly mounted.

Drain screw

nozzle

axle of float

Mounting screw
(Open to dismount the float 
chamber cover)

float chamber

needle valve

nozzle and

nozzle-holder

screw for idle speed

O-ring

float

Exhaust valve

Valve spring

Rocker arm

Push rod

Check nut

Adjusting screw

Rocker arm

Valve disc

Inlet valve

Check gap

Содержание EG4-0210-5

Страница 1: ...Air cooled single cylinder gasoline engine EG4 5 series User and maintenance manual LT1812 effective April 2021 EG4 0210 5 EG4 0270 5 EG4 0420 5...

Страница 2: ...necessary Corrected versions are available on our website Should questions come up about the device or its proper handling please contact us before installing or using it All pictures are used as sym...

Страница 3: ...ctrical connection chords 11 4 9 2 Starter battery 11 4 9 3 Mounting of optional Startbox 11 5 Usage 12 5 1 Illustration 12 5 2 Information about engine performance 13 5 3 Information about starter ba...

Страница 4: ...dical attention is required Do not attempt to vomit after swallowing Should fuel spill over your skin or clothes immediately rinse with soap and water and change your clothes Allways keep the floor on...

Страница 5: ...Downtime for up to 3 months It is recommended to drain the float chamber or to use a suitable gasoline replacement see the explanation under 2 3 3 Alternatively the fuel cock can be closed during the...

Страница 6: ...et Underpressure 2 0 kPa full load 3 800 min 1 Max Outlet backpressure 10 0 kPa full load 3 800 min 1 Complies with emission class EU Stage V Category NRS vi 1a non road engine Start system depends on...

Страница 7: ...00 3 000 3 600 r min 1 P kW 5 0 4 5 4 0 3 5 3 0 2 5 2 0 13 11 9 500 450 400 350 Me Nm ge g kWh P ge Me EG4 0210 5 EG4 0270 5 P Power Me Torque ge Consumption P Power Me Torque ge Consumption 2 000 2 5...

Страница 8: ...6 88 2 25 0 020 0 040 6 0 03 0 21 0 0 10 56 117 58 5 71 5 30 45 165 1 146 08 0 0 04 127 0 05 82 6 4 M10x1 25 4 M8x1 25 M8x1 25 6H 23 16 3 88 5 25 0 020 0 041 6 0 03 0 21 0 0 10 56 3 8 24UNF 28 16 3 88...

Страница 9: ...to be robust enough to absorb vibrations and to maintain alignment The foundation must be chosen so that all mounting feet are laid out evenly on the ground to avoid tension possibly use underpinning...

Страница 10: ...with the tolerance of the manufacturer Sloppy balancing can lead to vibrations bearing failure or to the shaft breaking Instructions Attach both coupling halves so that a movement is possible with bo...

Страница 11: ...l as battery chords are to be held as short as because the current of the starter is very high Note that the motor and add on parts get hot when used Always protect the cable from touching hot parts b...

Страница 12: ...ynamo only E version Tank cap Tank cap Starter motor Tank Tank Starter relais Oil filling port Oil filling port Oil filling port Cylinder head valve cover Oil drain screw Engine flange Crankshaft drai...

Страница 13: ...ups Remove any dirt or dust so that the engine cooling cannot suck in any foreign matter Note that the motor must NOT be started up if the protective covers are not attached properly Check that the d...

Страница 14: ...T TIMING You should check in this order to find the cause of a possible pro blem 6 5 1 Changing the engine oil Always check the oil level before starting up There are marks on the dipstick marking the...

Страница 15: ...the spark plug helps as well as using high quality fuel and oil Of course there might be a more deep seated problem such as a worn piston or worn cylinders Overheating The insulator is chalky white an...

Страница 16: ...tup if the starter turns but the motor does not turn with it the starter gear is probably broken In that case please contact your retailer If the starter does not react at all during startup please co...

Страница 17: ...ed K yellow D G yellow black H black Dynamo I brown 10nF 10nF 10k 1k 47 F MCR 100 8 GND black black OFF ON START Startbox brown black black Fuse 2A Fuse 5A GND ATTENTION The startbox case must be conn...

Страница 18: ...age If the filter is damaged it must be replaced Additionally clean the inside of the air filter case with a dust cloth Then place the filter element on the base fix it with the screw and close the ai...

Страница 19: ...s regulation in diffe rent ways The governing how much the actual speed deviates from the ideal speed and the oscillating engine speed oscillates arround ideal speed are important These two characteri...

Страница 20: ...uses for an overheating motor are a too light alloy a too heavy load badly timed ignition or a clogged up ventilation system If there is water in the fuel the engine does not start up it smokes white...

Страница 21: ...l level and if necessary drain some oil via the drain screw Breather gasket of the crankcase broken or wrongly adjusted Check the breather gasket of the crankcase Valve gaskets worn Check the valve ga...

Страница 22: ...ks Check muffler and exhaust manifold for clogs Screws Check all screws including coupled device and the screws of the pedestal Check all screws which are easily accessible Refasten cylinder head and...

Страница 23: ...rect losses including possible loss of profit loss of contract or loss of production which are a result of using the device ot not being able to use the device The warranty repair will be done at the...

Страница 24: ...Rotek Handels GmbH Handelsstrasse 4 2201 Hagenbrunn Austria T 43 2246 20791 0 F 43 2246 20791 50 http www rotek at...

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