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9.3 Maintenance work

Potential crushing and shearing

hazard to limbs caused by unc-

ontrolled lowering motion.

In particularly dirty environments, maintain

the post lifts accordingly more frequently.

Only perform maintenance on unloaded lifts,

i.e. without vehicle.

Before maintenance work lower the main lift

completely or lower and latch into the lock

(locking latches).

Turn the main switch to OFF ("OFF“ setting)

and lock with a padlock.

Cordon off the maintenance area to

unauthorized persons (red-white chain,

warning notices).

Disconnect the air supply (Compressor unit

manometer to 0 bar).

Inform all persons in the area about the

maintenance work.

Risk to people and the environment

caused by toxic substances when

emptying or filling the hydraulic

oil tank or lubricator (Compressor

unit).

Avoid contact with or inhalation of hydraulic

oil or Vaseline oil.

Provide a suitable oil drain pan and oil

absorbent.

Ensure that used oil does not contaminate

the soil or wash away into the drainage

system.

Comply with local regulations for handling

water pollutants.

Dispose of used oil in an environmentally

friendly manner.

Hydraulic oil is highly inflammable, combus-

tible.

Risk of fatal injury if anchor bolts

are loose. Post lift may slip, the

load may collapse.

Stop operating the post lift.

Secure the post lift. If this cannot be done,

provide an approved foundation then anchor

and secure the post lift properly.

Daily inspection & maintenance

1. Cables ,columns,runways and other lift

parts should be kept free of corrosive

agents,solvents,and road salts. if such

agents are spilled or splashed on any lift

component,immediately rinse thoroughly with

water and wipe down with a clean rag. Spray

wire rope cables as required with penetrating oil .

2. Check whether the automatic wheel chocks,

drive-on ramps, or the chocks and drive-on

chocks are damaged or show signs of wear.

Replace damaged or worn parts.

3. Check the function of the locking latches on the

main lift (visual inspection). To do so, lock the

main lift in the locking latches then raise and

tension the cable.

WARNING

DANGER

Acceptable,undamaged

cable

Unacceptable cable with

broken stands

Unacceptable cable-

heavily frayed

Unacceptable cable -

severly contracted

Cables normally break if they show signs

some of the damage illustrated here. These

tend to be damaged, frayed, overstretched,

or warped cables, sometimes of different

diameters.

Содержание MOT40NB-47

Страница 1: ...I O N M A I N T E N A N C E M A N U A L 4 Post Alignment Lift SM40 47 51 SM40NB 47 SM40LT 47 SM55LT 51 SM65 55MB SM35LT 51MB SM65 51 55 60 MOT65 55 60 SM40 47 BMW MOT40NB 47 Installer Please return t...

Страница 2: ......

Страница 3: ......

Страница 4: ......

Страница 5: ...roubleshooting by the operator 22 5 2 Troubleshooting by authorized maintenance contractors 24 6 Authorized lowering 27 6 1 Manually lowering the lift when there is a height difference of 50 mm 27 6 2...

Страница 6: ...57 14 3 Adjustment work 60 15 Disassembly 61 16 Disposal 62 16 1 Environmental procedures for disposal 62 16 2 Packaging 62 16 3 Oils grease and other chemical substances 62 16 4 Metals Electronic wa...

Страница 7: ...ation specialists and qualified electricians If you should run into difficulties please contact a specialist our customer service or spare parts department or one of our representatives Illustrations...

Страница 8: ...g signals from signal genera tor 6 Never place any objects on the lifting platform 7 Keep people and animals away from lifting platform 8 Locking latch 100 engaged before working 9 Risk of crushing fe...

Страница 9: ...post lift or the load Lifting when there are people in the vehicle Lifting lowering when people or animals are in the danger zone in particular below the lift Jerky lifting or lowering Do not cause t...

Страница 10: ...es Always lift the vehicle with the lifting table on the pick up points approved by the vehicle manufac turer Lift it for a short distance and check that the pick up points are secure Only then can th...

Страница 11: ...e 3500 kg Permitted weight distribution Main lift 5500kg front max 2 3 F1 max 3670 kg back max 1 3 F2 max 1830 kg Main lift 3500kg front max 2 3 F1 max 2330 kg back max 1 3 F2 max 1170 kg Lifting tabl...

Страница 12: ...iar with health safety and accident prevention regulations as well as with lift technology in order to be able to assess the occupational health safety compliance of lifts 2 6 Maintenance contractors...

Страница 13: ...rms DGUV 308 002 before BGG 945 The basic health and safety requirements stipulated in the directive 2006 42 EC Harmonized European standards The generally acknowledged rules of engineering The direct...

Страница 14: ...Union member states or other parties to the agreement on the European economic area to be able to check and give an expert opinion on lifting platforms Inspection log An inspection log is to be kept...

Страница 15: ...ling The vehicle is raised to the desired height with the main lift With optional lifting table If a lifting table is used the manufacturer approved pick up points on the vehicle are selected and the...

Страница 16: ...igures 6 13 Safety mechanisms protect both people and lift They must not be disabled Post lift danger zones are protected by safety mechanisms Function and condition of the safety mecha nisms must be...

Страница 17: ...n The locking mechanism consists of a latch bar 3 1 and roller with cam shaft 3 2 Latch bar with 100 mm locking latch notches If a fault occurs in the hydraulic system or if the cable breaks or become...

Страница 18: ...s factory set Prevents a sudden lowering of the lift in the eve nt of a leak in the hydraulic hose lowering speed max 1 5 x default speed 7 Lowering valve emergency release and emergency manual valves...

Страница 19: ...tch is activated when the cable is too slack All movement of the post lift stops imm ediately The Down button will not function The Up button will however function in order that the cable can be pulle...

Страница 20: ...sed Main lift Locks the cross beams in the latch bars of the four lift columns Keep button pressed until all cross beams lock securely into the latch bars Lifting table Lowers both runways onto the to...

Страница 21: ...o perform an emergency stop set the main swi tch to OFF OFF setting The main lift or the lift ing table stops immediately 4 2 Switch the machine on 1 Switch on the power supply with the main switch ON...

Страница 22: ...at risk when the lift or lift ing table moves Alwaysmonitorthedangerzoneswhenlifting or lowering No one must stand in the traffic zone of the lift Danger of crushing and shearing of limbs foot toe fi...

Страница 23: ...button Raise the lift so that all 4 cables are tensioned Lowering the main lift or lifting table 1 Remove all objects in the lift and lifting table zone in particular under the lift and lifting table...

Страница 24: ...e following lists contain information on pote ntial problems their causes and actions to rect ify the fault Repairs to safety equipment of the lift may only be operated by authorized maintenance techn...

Страница 25: ...ustments To do so lower the lift completely 4 Check that lift is being cor rectly operated 5 If this cannot be done Chapter 6 Authorized low ering or Chapter 9 Maintenance repair Lifting table 1 Consu...

Страница 26: ...on pressure control valve Power failure on main lift which is locked in the latch bars No mains supply Can only be lowered with manual pump and optional hydraulic power unit 5 2 Troubleshooting by aut...

Страница 27: ...oltage supplied to motor hydraulic power unit Lowering valve is dirty Release valve incorrectly set Depending on cause Supply the correct voltage to the motor Clean the lowering valve Adjust release v...

Страница 28: ...11 to 13 Follow installation requirements Runways either do not lift to full rise or they chatter during lifting Hydraulic oil level too low Check oil level If required bleed the hydraulic cylinder As...

Страница 29: ...en activated when the height difference between the runways is above 50 mm the lifting table are locked completely The main lift can also no longer be lowered To correct this proceed as follows A buzz...

Страница 30: ...together with the DOWN button until both runways are completely lowered onto the floor 4 Turn the main switch to the OFF position wait a short while then turn the main switch to the ON position 5 Car...

Страница 31: ...the power unit released 4 For the lift with lifting table check the valve of the power unit first loose the spindle of the main valve see pictuire 21 Second pin the middle of the valve see the picture...

Страница 32: ...3 630mm Fig 24 560mm 550mm J Inner distance between runways 800 950 1100 SM40 47 51 975 1025 1075 SM40 47 BMW 900 SM40NB 800 950 1100 K M Min wheel base Max wheel base For AK 1610mm SM40 47 51 1949mm...

Страница 33: ...ble length 1400 2100mm I Runway width Lifting tablewidth 650 mm 650 mm 550mm J Inner distance between runways 900 mm 900 mm K M Min wheel base Max wheel base For AK 1540mm 4940mm 4440mm 4040mm 1980mm...

Страница 34: ...ve on height recess height for inground 192mm 201mm H Recess Height 45mm 45mm I Turn table height 38 mm 38mm J Overrall length for turn table 3388 mm 4592 mm 4092 mm K Drive on ramp width 560mm 560mm...

Страница 35: ...uotac CRC or Mobil Mobilarma 798 This can significantly increase the service life of the cable Lubricant can be applied by spraying dipping or brushing Do not clean cable with water Make sure that ste...

Страница 36: ...ger zone after cleaning maintenance and repair work Dispose of hydraulic oils lubricants cleaning materials and replaced parts in accordance with environmental regulations 9 Maintenance and repair Ina...

Страница 37: ...riendly manner Hydraulic oil is highly inflammable combus tible Risk of fatal injury if anchor bolts are loose Post lift may slip the load may collapse Stop operating the post lift Secure the post lif...

Страница 38: ...no vacuum can form Clean if necessary 6 Check hydraulic component seals visual in spection 7 Turn main switch to ON ON setting 8 Check that control buttons and switches function properly 9 Carry out...

Страница 39: ...acted the lock ing latch should pull back flush with yoke end Adjust if required by loosening jam nuts and screwing the clevis up towards cylinder Tighten jam nuts NOTE Locking latches require 6 bar m...

Страница 40: ...ure that the oil is not contaminated by any other oil or water Useaproportionallylowerviscositybio oilas a replacement for mineral oil This improves the lubrication properties reduces energy consumpti...

Страница 41: ...sealed 5 Remove oil residues on the floor or on the lift with an approved detergent Dispose of used cleaning cloths in the correct manner 6 Complete a maintenance report Annex An oil change is carrie...

Страница 42: ...ly latched in the latch bars 2 Check the latching visual inspection All 4 latches must be 100 latched and the cables unloaded 3 Turn the main switch off OFF setting and lock with a padlock 4 Disconnec...

Страница 43: ...le sheaves are damaged inform maintenance contractors and customer service immediately Always replace all cables together as a set If the cable is too slack Chapter 13 Commissioning Replace cables as...

Страница 44: ...t hydraulic components empty of oil Lift components may be damaged if offloaded incorrectly Do not damage plates on the underside of the lift when lifting Several parts are inserted into the compon en...

Страница 45: ...it to the installation site This must conform to the approved environmental conditions Chapter 7 Technical data 4 Unfasten the transport locks for the large parts on the front of the packing unit 5 Of...

Страница 46: ...ty regulations listed in the supplied power unit oper ating instructions annexed to this manual Ensure that you also follow the instructions listed in 2 Safety DANGER 11 2 Quick assembly instructions...

Страница 47: ...ke into account the vehicle or alignment system manufacturer s specifications Runways must be fitted straight and level Height tolerance 5 mm max difference between di agonals 6 mm Tightertolerancesar...

Страница 48: ...3 Insert the cables into the cable sheaves of the runways Make sure they are correctly positioned in the cable sheaves 4 Lubricate the cable sheave grooves on both front ends of the fixed runways for...

Страница 49: ...lfunction if cables are crossed or slack Ensure that the cables are pulled tight within the cross beam and are not crossed 2 Fit the cross beam cable sheaves Fig 35 To do so insert the cable sheave an...

Страница 50: ...t slider blocks G to the lift column each with 2 bolts Then slide the latch bar into the slider blocks 37 G G K CAUTION Make sure the bolts for the slider block G are tight all the time when you insta...

Страница 51: ...ocking devices Select the tightening torque according to the bolt manufacturer s specifications Also consider the on site conditions Risk of fatal injury if lift columns are not secured properly Lift...

Страница 52: ...10 Then tighten the 2nd metal fitting on the control box 11 12 Assemble the hydraulics module Only qualified staff with specialist knowledge and experience of hydraulics may work on hydraulic equipmen...

Страница 53: ...the hydraulic block SM35 40 55LT with 2 emergency manual valves one fitting for main lift one fitting for lifting tables SM65 with 1 emergency manual valve 41 42 40 2 For SM40 47 BMW first mount the p...

Страница 54: ...t be hard wired according to the wiring diagram No plug outlets must be used The motor is designed for clockwise phase rota tion The direction of rotation must be checked during connection if necessar...

Страница 55: ...supplied All leads cables hoses must be routed in cable conduits Trip hazards must be avoided in the traffic and work zone All main switches must be switched to O when working on the electrics of this...

Страница 56: ...ic and pneumatic system In doing so check all lines especially the couplings No leaks must be found 7 Lower the lift and lifting table completely and check the hydraulic oil level This must also corre...

Страница 57: ...the latch bar must engage An alarm sounds All functions on the control unit with the exception of the Rolling Jack Down function must now be out of order 5 Push the Electronic Alignment Control button...

Страница 58: ...rkers A and B on the driving surfaces 9 Using the automatic level measure the distances between markers A and B for each lift column 10 Using the adjusting nuts 1 adjust all 4 latch bars so that the t...

Страница 59: ...dth turn table for alignment lift CK Comfort kit for SM40 47 BMW consisting of 1050 450 200 150 150 100 50mm various moveable filler plate 50mm height Optional 4 pcs Turning radius gauge 50mm heigh fo...

Страница 60: ...d 6 Put the end fixed filler plate in such a way that all bolts protrude from the underside of the runway Depending on the wheel base put the moveable filler plate before or behind the turning radius...

Страница 61: ...Version Extend stop plate For Alignment kit on SM55LT lift only using 3 screw M5 12 and spring washer to extend the runway stop Plastic bar M5 8 screw 54 3 7 Install the yellow plastic bar as the fig...

Страница 62: ...vehicle onto the lift so that the front wheels stand on the turning radius gauge and the rear wheels on the slip plate The vehicle must come to a halt virtually centered on the lift in the direction o...

Страница 63: ...staff Only qualified electricians may work on the elec trics Only trained persons with specialist knowledge of hydraulics pneumatics may work on the hydraulic or pneumatic equipment 1 To carry out dis...

Страница 64: ...ing materials contaminate the soil or wash away into the drainage system 16 2 Packaging Do not dispose of with domestic waste The packaging contains some recyclable material which must not disposed of...

Страница 65: ...ddix Do not paint over the labels Replace if damaged or lost SM40 BQ4 SM40 BQ8 SM40 BQ7 SM40 BQ6 NP584 Labels BQ 005 BQ 006 SM55LT BQ 034 SM35LT BQ 007 SM65 MOT65 BQ 008 SM40 MOT40 BQ 009 SM40LT BQ 01...

Страница 66: ...99 info blitzrotary com www blitzrotary com USA 1 812 273 1622 Headquarter Canada 1 905 812 9920 United Kingdom 44 178 747 7711 AustralAsia 60 3 7660 0285 Latin America Caribbean 1 812 273 1622 Middle...

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