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2. Start-up
CAUTION
CAUTION
Transport weights above 35 kg must be carried by at least 2 persons.
2.1. Electrical connection
WARNING
WARNING
Caution: Mains voltage present! Before connecting the pipe cutting machine or
the rapid charger, check whether the voltage given on the rating plate corresponds
to the mains voltage. On building sites, in a wet environment, indoors and outdoors
or under similar installation conditions, only operate the pipe cutting machine on
the mains with a fault current protection switch (FI switch) which interrupts the power
supply as soon as the leakage current to earth exceeds 30 mA for 200 ms.
Batteries (Fig. 1 (19))
Total discharging by undervoltage
The Li-Ion batteries may not drop below a minimum voltage because otherwise
the battery could be damaged by “total discharge”, see graduated charging state
display. The cells of the ROLLER’S Li-Ion battery are delivered pre-charged to
approx. 40%. Therefore the Li-Ion batteries must be charged before use and
recharged regularly. Failure to observe this regulation of the cell manufacturer
can lead to damage to the Li-Ion battery by total discharging.
Total discharging due to storage
If a relatively low charged Li-Ion battery is stored, self discharging can lead
to total discharge damage of the battery after longer storage. Li-Ion batteries
must therefore be charged before storing and recharged every six months at
the latest and charged again before use.
NOTICE
Charge the battery before use. Recharge Li-Ion batteries regularly to avoid
their total discharge. The rechargeable battery will be damaged by exhaus-
tive discharge.
Only use a ROLLER’S rapid charger for charging. New Li-Ion batteries and
Li-Ion batteries which have not been used for a long time only reach full capacity
after several charges.
Machine status check, ROLLER’S Akku-Disc 100 22 V
The cordless pipe cutting machine is equipped with an electronic machine
status check (Fig. 1 (18)) by a two-coloured green/red LED. The LED lights
green when the battery is fully or still suffi ciently charged. The LED lights red
when the battery must be charged. If this status occurs during cutting, cutting
must be completed with a charged Li-Ion battery. The LED lights red and the
cordless pipe cutting machine switches off if overloaded. After a short dwell
time, the LED lights green again and the cutting process can be continued. The
LED fl ashes red if the motor temperature has been exceeded. After a cooling
time, the LED lights green again and cutting can be continued. The cooling time
is reduced when the cordless pipe cutting machine is operated in idle mode.
ROLLER’S Disc 100 ROLLER’S Disc 100 RF ROLLER’S Akku-Disc 100 22 V ROLLER’S Disc 225
ROLLER’S Akku-Disc 100 22 V
ROLLER’S Akku-Disc 100 22 V
ROLLER’S Rondo 28 – 108, inside pipe deburrer
113840
113840
Marking device for marking the insertion depth for fi ttings on pipes 845530
845530
Machine cleaner
140119
140119
140119 140119
1.3. Area of application
Stainless steel pipes, copper pipes,
Carbon steel pipes of the press fi tting systems
Ø 8 – 108 mm
Ø 8 – 108 mm
Ø 54 – 225 mm
Steel pipes EN 10255 (DIN 2440) DN 6 – 100
66
DN 6 – 100
DN 50 – 150
DN 6 – 100
DN 6 – 100
Ø
⅛ – 4"
Ø ⅛ – 4"
1½" – 6"
Ø 10 – 115 mm
Ø 10 – 115 mm
Ø 14 – 115 mm
Cast pipes (SML) EN 877 (DIN 19522) DN 50 – 100 mm
EN 877
EN 877
DN 50 – 100 mm
DN 50 – 200 mm
Plastic tubes SDR 11
Ø 10 – 110 mm
Ø 10 – 110 mm
Ø 40 – 225 mm
Ø ⅛ – 4"
Ø ⅛ – 4"
Ø ⅛ – 4"
Multilayer composite tubes
Ø 10 – 110 mm
Ø 10 – 110 mm
Ø 40 – 110 mm
Welded stainless steel drainpipe/downpipe (EN 1124)
Ø 40 – 110 mm
Wall thickness, copper pipes, cast pipes (SML)
≤ 4.5 mm
≤ 4.5 mm
≤ 5.0 mm
Wall thickness plastic/composite tubes ≤ 10.0 mm
≤ 10.0 mm
≤ 21.0 mm
Operating temperature range
ROLLER’S pipe cutting machines,
ROLLER’S cordless pipe cutting machine
-10 °C – +60 °C (14 °F – 140 °F)
Battery
-10 °C – +60 °C (14 °F – 140 °F)
Rapid charger
0 °C – +40 °C (32 °F – 113 °F)
1.4. Speed
Cutting wheel idle speed
115 rpm
115 rpm
84 rpm
115 rpm
1.5. Electrical data
ROLLER’S Disc 100, ROLLER’S Disc 100 RF,
ROLLER’S Disc 225
ROLLER’S Disc 225
ROLLER’S Disc 225
230 V ~; 50 – 60 Hz; 1,200 W; 5,7 A. Fuse (mains) 10 A (B), intermittent mode S3 20% (AB 2/10 min), protective
insulated, radio interference suppressed, or 110 V ~; 50 – 60 Hz; 1,200 W; 11,4 A. Fuse (mains) 20 A, intermittent
mode S3 20% (AB 2/10 min), protective insulated, radio interference suppressed.
ROLLER’S Akku-Disc 100 22 V:
21.6 V ; 5.0 Ah / 21.6 V ; 9.0 Ah.
Rapid charger Li-Ion:
Input: 110 V – 230 V ~; 50 – 60 Hz; 90 W, Output: 21.6 V –
---, all-insulated, interference-suppressed.
1.6. Dimensions
ROLLER’S Disc 100 ROLLER’S Disc 100 RF ROLLER’S Akku-Disc 100 22 V ROLLER’S Disc 225
ROLLER’S Akku-Disc 100 22 V
ROLLER’S Akku-Disc 100 22 V
L×W×H:
250×300×250 mm
250×300×250 mm
250×330×460 mm
260×430×515 mm
(10"×12"×14")
(10"×12"×14")
(9.8"×13.0"×18.1") (10.2"×16.9"×20.3")
1.7. Weight
without safety foot switch (without battery)
16.8 kg (37 lb)
16.8 kg (37 lb)
16.0 kg (36 lb)
37.0 kg (82 lb)
ROLLER’S battery Li-Ion 21.6 V, 5.0 Ah
0.8 kg (1.8 lb)
ROLLER’S battery Li-Ion 21.6 V, 9.0 Ah
1.1 kg (2.4 lb)
1.8. Noise information
Acoustic pressure level
L
pA
= 87 dB (A)
L
pA
= 87 dB (A)
L
pA
= 87 dB (A) L
pA
= 87 dB (A)
Acoustic power level
L
wa
= 98 dB (A)
L
wa
= 98 dB (A)
L
wa
= 98 dB (A) L
wa
= 98 dB (A)
Acoustic pressure level
L
pc peak
= 100 dB (A)
L
pc peak
pc peak
pc peak
= 100 dB (A)
pc peak
pc peak
L
pc peak
= 100 dB (A) L
pc peak
= 100 dB (A)
pc peak
pc peak
K = 3 dB (A)
K = 3 dB (A)
K = 3 dB (A)
K = 3 dB (A)
1.9. Vibrations
Weighted rms value of acceleration
< 2.5 m/s²
< 2.5 m/s²
< 2.5 m/s²
< 2.5 m/s²
< 2.5 m/s²
< 2.5 m/s²
K = 1.5 m/s²
K = 1.5 m/s²
K = 1.5 m/s²
K = 1.5 m/s²
K = 1.5 m/s²
K = 1.5 m/s²
The specifi ed vibration emission value was measured according to a standard test method and can be used for comparison with another device. The specifi ed vibra-
tion emission value can also be used for an initial estimation of the cut-out.
CAUTION
CAUTION
The vibration emission value may differ from the specifi ed value during actual use of the pipe cutting machine depending on the manner in which the pipe cutting
machine is used. Depending on the actual conditions of use (intermittent mode) , it may be necessary to defi ne safety measures to protect the operator.
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