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ROBOVENT • SPIRE SERIES OWNER’S MANUAL

SECTION 600

Start-up/Commissioning

Once your Robovent collector has been assembled at your facility, contact your RoboVent
Project Manager to get the start-up/commissioning and balancing of your system
scheduled. Dependent on the scope of the contract, this may or may not be included in
your projects scope of work as it is a small additional charge.

In order to schedule start-up/commissioning and balancing, the following items must be
completed:

1. The RoboVent collector must be assembled

2. The electrical must be connected to the collector

3. The compressed air must be connected to the collector

a. The compressed air line from the shop must go through the air regulator that

RoboVent provides before it is connected to the collector.

b. Clean, dry air is essential for operation.

4. The ductwork from the RoboVent collector to the cell/station(s) must be installed and

connected.

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Содержание Spire MLS-01-5500-10

Страница 1: ...Spire Series MLS Cartridge Collectors Owner s Manual Installation Operation Maintenance Revised 10 25 19 ...

Страница 2: ......

Страница 3: ...ation Operation Maintenance Manufactured by RoboVent 37900 Mound Road Sterling Heights MI 48310 USA 888 762 6836 www robovent com 2019 RoboVent Product Group Inc All rights reserved Models MLS 01 5500 10 Spire MLS 10 7000 10 Spire360 Spire Series Spire360 Series ...

Страница 4: ... perform these tasks If you would like one of our qualified service staff to discuss a customized service plan for your factory don t hesitate to reach out Our team can also discuss the wide array of replacement filter cartridges we have in stock for purchase to maximize your dust collectors efficiency and performance For any technical issues you may experience RoboVent has a dedicated technical s...

Страница 5: ...ion Section 400 Page 19 Installation Section 500 Page 21 Start up Commissioning Section 600 Page 27 System Balancing Section 700 Page 31 Operating your Spire Collector using the Control Screen Section 800 Page 33 Maintenance Section 900 Page 39 VFD Maintenance Procedure Section 900 Page 50 Troubleshooting Section 1000 Page 53 Appendix A General Wiring Diagrams Appendix B Parts List Table of Conten...

Страница 6: ......

Страница 7: ...ROBOVENT SPIRE SERIES OWNER S MANUAL 7 SECTION 100 Important Safety Instructions ...

Страница 8: ...fer all service matters to qualified service personnel Servicing is required when the unit is damaged in any way including the control panel supply wiring or in the case of excessive filter loading 5 Disconnect power before working on the motor or blower wheel The motor or blower wheel should be disassembled only by a factory authorized technician 6 Risk of serious personal injury or death Use ext...

Страница 9: ...SECTION 200 Glossary of Terms ...

Страница 10: ... heating or cooling to an unused room or to regulate it for room by room temperature and climate control Delta3 RoboVent s proprietary Spark Arrestor that utilizes cylindrical force and air patterns to extinguish sparks and prevent then from entering a dust collection system Differential Pressure The difference in pressure between the dirty air side of the enclosed plenum and the clean air side of...

Страница 11: ...e responsibility of ensuring safety at work and a healthful work environment OSHA s mission is to prevent work related injuries illnesses and deaths Plenum an enclosed chamber where a treated substance collects for distribution as heated or conditioned air through a ventilation system Pulse Cleaning System In RoboVent s Spire Dust Collectors dust and fume enters from the side or back of the unit a...

Страница 12: ...quency drive setup with pressure transmitters to control the speed of the motor on the dust collector This device regulates the motor speed and increases its speed to compensate for losses occurring within the dust collector primarily filter loading This allows the dust collector to maintain a consistent airflow throughout the life of the cartridge filters while also saving energy by eliminating t...

Страница 13: ...SECTION 300 Features of the Spire Series Collector ...

Страница 14: ...e high efficiency media and captured into the particulate containment below 4 2 High Performance Blower Design Each RoboVent Spire Series Collector comes with a high output airfoil blower and direct drive motor This highly efficient blower design and direct drive system maximizes the airflow CFM delivered by the motor power requirements see Figure 2 3 Pulse Filter Cleaning System RoboVent filter c...

Страница 15: ... youtube com watch v pczwkJL2CyE t 17s see Figure 6 7 Sturdy 7 and 11 GA Reinforced Collector Housing Construction This heavy duty construction secures a lifetime of industrial use Seams are welded and sealed to assure there are no leaks or cracks that could contaminate the facility air system 8 Large Capacity Dust Tray RoboVent Spire Series Collectors come standard with a convenient Dust Tray see...

Страница 16: ...and sound a high intensity audible alarm see Figure 9 12 A15 PleatLock Filters Standard alternate medias are available The A15 PleatLock filter media is RoboVent s high quality cellulose polyester blend that provides superior filtration efficiency and long life in welding applications Every filter is fire retardant and uses Nanofiber technology to achieve a MERV 15 efficiency rating A15 PleatLock ...

Страница 17: ...igure 13 If heat is detected FM 200 gas Figure 14 is released to suppress the fire either directly at the heat source through specialized heat sensitive tubing or indirectly into the cabinet through a special discharge nozzle s With the Supprex 200 System there is little or minimal clean up after a fire as it is a clean agent The effectiveness of this suppression system is greatly enhanced with th...

Страница 18: ...18 ROBOVENT SPIRE SERIES OWNER S MANUAL ...

Страница 19: ...SECTION 400 Receiving Inspection ...

Страница 20: ...ic arrangements are made otherwise Compare the number of items received against the carrier s bill of lading Inspect all items for apparent damage Immediately report any shortages or obvious damage to the carrier and to your local RoboVent Representative call the factory at 1 888 762 6836 or email customer service robovent com When all skids are completely unpacked and uncrated check all items rec...

Страница 21: ...SECTION 500 Installation ...

Страница 22: ...se four lifting points can be used to transport the collector to its final location If clearance height is an issue skip to Step 3 Using all four lifting points hoist the collector up and set it in its upright position see Figure 16 3 If clearance height is an issue there are two channels on the inside of the filter cabinet that can be used to lift the collector using a forklift Remove the two des...

Страница 23: ...e lifting channels and secure the collector to the forklift see Figure 18 4 To set the unit in place remove the bolted lifting channels and re insert the two filters if they were removed for transportation see Figure 19 5 Connect ductwork A compressed air B and provide power C to the collector see Figure 20 FIGURE 20 FIGURE 18 A B C ...

Страница 24: ...re suppression agent to perform in the event you have thermal event Mount the pneumatic blast gate in place The blast gate should already have the tubing connected and Coil mounted to it If there is a reed switch there is no need to install You will need to connect both inch tubing regulated from 80 90PSI to the solenoid valve and the wiring to the Din connecter See Figure 22 for the inch tube con...

Страница 25: ...can do so by turning system on and off When system is on the dampers should open and when system is off the dampers should close If you do not have the same wire colors from Figure 23 just make sure the connections match with Chart 1 0 If the dampers are acting in reverse you must bleed air supplying to theValve and swap the Outlet tubes and retest FIGURE 24 CHART 1 0 Wiring for 24VAC Coil Voltage...

Страница 26: ...26 ROBOVENT SPIRE SERIES OWNER S MANUAL ...

Страница 27: ...SECTION 600 Start up Commissioning ...

Страница 28: ... it is a small additional charge In order to schedule start up commissioning and balancing the following items must be completed 1 The RoboVent collector must be assembled 2 The electrical must be connected to the collector 3 The compressed air must be connected to the collector a The compressed air line from the shop must go through the air regulator that RoboVent provides before it is connected ...

Страница 29: ...y if applicable 6 Check the FM200 gauge to ensure your suppression tank is charged if applicable 7 Check that the filter differential tubes running from the control panel to the reading ports are correctly connected ensure the filter pressure is reading correctly on the HMI control screen 8 Check to ensure every bolt was installed during the collector assembly 9 Check and confirm operation of othe...

Страница 30: ...M within the ductwork 16 Check the measured velocity FPM and airflow CFM vs the designed velocity FPM and airflow CFM 17 Photos will be taken of the RoboVent Collector RoboVent HMI RoboVent Control Panel Delta3 spark arrestor if applicable ductwork install and the customer s cell 18 Record any parts that need to be fixed or replaced if it cannot be done at that time Congratulations Your unit is no...

Страница 31: ...SECTION 700 System Balancing ...

Страница 32: ... locate the drop with the highest pressure draws 3 Balancing should start at the highest static point 4 Record the elevation of the plant the temperature within the ductwork and the static pressure within the ductwork If these values stray from the standard Standard Elevation 1000 FASL Temperature 90 F Static Pressure 20 w g you must do a density factor correction 5 Starting with the highest stati...

Страница 33: ...ROBOVENT SPIRE SERIES OWNER S MANUAL 33 SECTION 800 Operating your Spire Collector using the Control Screen ...

Страница 34: ...vigation Buttons Find the screen needed quickly Located on the left of all screens Blower Control Turns the Blower on or off Status Indicates current status of the machine Allows a quick check of the state of machine operation Filter Pressure Displays current Filter Pressure Differential as In WC ...

Страница 35: ...n it shuts off Low Threshold Status Indicates current status of the Pulsing Allows a quick check of the state of Pulsing system Offline Pulse Settings Allows setting of the Offline Pulse Trigger point Offline Threshold And length of Offline pulsing Offline Pulse Time Elapsed Time shows how long Offline Pulse has been running Filter Service Allows setting of the Service Indicator Lamp based on Filt...

Страница 36: ...36 ROBOVENT SPIRE SERIES OWNER S MANUAL SECTION 800 RV3 1 3 Controller Operation Alarm Log Screen Alarm Log Quickly review history ...

Страница 37: ...duled On Time 24hr format Weekly Schedule Screen Allows turning individual days schedule on or off Schedule Line Control Allows each line to be enabled or disabled Dark Blue is disabled Time Off Hour Setting Sets the hour for the Scheduled Off Time 24hr format Time Off Minute Setting Sets the Minute for the Scheduled Off Time 24hr format Set Clock Navigates to Clock setting screen to set or adjust...

Страница 38: ...Sets the RPM the VFD changes each second when set in Auto Control Cabinet Pressure Setpoint Sets the Static Pressure the collector maintains in the Ductwork Cabinet When running in Auto Control mode Auto Start Enables an interlocked machine to start and stop the collector With an isolated nonpowered signal VFD Rst Resets all VFD Faults and alarms VFD Set Factory only settings Locked ...

Страница 39: ...SECTION 900 Maintenance ...

Страница 40: ...be performed by your local waste service provider and dust must be disposed of in accordance with local state and federal law When ladder or lift is required to access the machine disconnect and spark arrestor s during service use proper fall protection equipment and follow all OSHA safety regulations Special Safety Note Stainless steel processes create a hexavalent chromium hex chrome dust which ...

Страница 41: ...te 7 Ladder or lift depending on unit location and placement Maintenance Procedure 1 Start the machine and record the starting filter differential pressure once the blower reaches full speed see Figure 26 2 Turn blower off see Figure 27 3 Press the Manual pulse button and allow to pulse for 15 20 minutes This will send a jet of pressurized air through the filters to knock the dust built up on the ...

Страница 42: ...ing power wires back to the disconnect if in doubt Follow Lock out Tag out procedures to ensure unit is de energized before opening it up see Figrue 30 6 Spark Arrestance Your unit will have a Delta3 a Cleaning your Delta3 If applicable i Inspect the inside of your Delta3 for dust build up using the built in inspection port you will need an 8mm wrench to perform this task see Figure 31 ii If there...

Страница 43: ...rtening the filter life and efficiency 8 Visually inspect filter door gasket Any damaged torn or loose gasket will need to be replaced see Figure 34 9 Close filter door 10 Open dust tray record percentage full for reference to help estimate the frequency needed for proper maintenance 11 Visually inspect machine to ensure there are no signs of leakage and that the latches and hinges are tight 12 Co...

Страница 44: ...e Figure 36 and 37 After 5 10 seconds the smoke detector alarm should trigger red light on the control cabinet motor will shut down intake damper if equipped will close alarm button on HMI will turn red After confirming the previous return test indicator to Normal c The smoke detector should shut the unit down and go into alarm If the unit is equipped with dampers the dampers will close Ensure the...

Страница 45: ...ine off using disconnect on the control panel door Lock out see Figure 41 3 Lay out protective floor covering below door area for simplified clean up 4 Open filter door Brush any built up debris from the door area into the hopper see Figure 42 5 The filters are removed from the unit by turning the filter handle counter clockwise 6 Remove filters individually properly containing each filter as they...

Страница 46: ...le until filter is snug see Figure 44 11 Visually inspect filter door gasket Replace any loose or damaged gasket 12 Close filter door 13 Turn power to machine back on 14 Turn system on and start blower 15 Record new filter differential pressure The blower will need some time to ramp up to speed Once CFM and pressure have stabilized the value can be recorded FIGURE 44 ...

Страница 47: ...Chemical Monthly Inspection Inspection by the owner or end user should verify the following 1 The Suppression Unit is in its proper location as installed by the factory or factory certified technicians 2 The Manual Actuators are unobstructed 3 The Suppression Unit shows no physical damage or condition that might prevent operation a This includes inspecting the detection tubing in the hazard area f...

Страница 48: ...retrace Service Location at least once every 6 years The powder will be examined for caking and may require replacement FM 200 Monthly Inspection 1 Ensure the Suppression Unit is in its proper location as installed by the factory or factory certified technicians 2 Ensure the tank shows no physical damage or condition that might prevent operation a This includes inspecting the detection tubing in t...

Страница 49: ...d fittings from the cylinder valve discharge ports s b Immediately install the safety plugs s into the valve discharge port s c Remove the cylinder from the bracket 2 Weigh the cylinder Compare the measured weight with the weight found on the cylinder nameplate If the container shows a loss in agent quantity of more than 5 percent or a loss in pressure adjusted for temperature of more than 10 perc...

Страница 50: ...asure the AC input output and DC Bus potential to insure safe levels prior to resuming work Failure to adhere to this warning may result in personal injury or death Clean off any dirt and dust with an air gun using clean and dry air at a pressure between 55 85 psi Replace the boards if they cannot be made clean Clean off any dirt and dust with an air gun using clean and dry air at a pressure betwe...

Страница 51: ...lues Key functionality Clean X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Environment Equipment AC Power Supply Conductors Wire Connections Transformers Reactors Terminal Blocks DC Bus Capacitors Relays Contactors Soft Charge Resistors Operation Cooling Fans Fins Heatsink Digital Operator General AC Power Circuit Devices Control Circuits Cooling System Keypad Display INSPECTION PO...

Страница 52: ...52 ROBOVENT SPIRE SERIES OWNER S MANUAL ...

Страница 53: ...ROBOVENT SPIRE SERIES OWNER S MANUAL 53 SECTION 1000 Troubleshooting ...

Страница 54: ...em works best when pressurized at 85 PSI 5 Check control pad to make sure Online and Offline pulse are turned on 6 Manaully check each vale by pressing the manual pulse button and listening for each of the 10 valves to fire Default pulse timing is 10 seconds between each valve Little or no suction at intake Check the following 1 Confirm the set point selected May need to increase set point to incr...

Страница 55: ...ntroller has not come loose from either of the barbed ends on the pressure transducer 2 Check for a pinched line in the plastic tubing from the Controller 3 Remove tubing from pressure transmitter connection barbs and blow air into the plastic tubing lines with low pressure away from the transmitter Dust particles insects and dirt can get into the tubing and prevent an accurate reading 4 In some c...

Страница 56: ...acing filters if necessary and power unit back up It is important to note that not every smoke detector alarm is triggered by a thermal event Dust bypass will also cause a smoke detector shutdown and could be occurring through a torn damaged filter or damaged gasket on the filter top pan 3 Remove rear smoke detector inspection panel use low PSI compressed air or canned compressed air to blow off s...

Страница 57: ...conds to remove soap residue vi Finally transfer smoke alarm to your second and final rinse bucket repeating method found in the previous step then remove smoke alarm to a clean dry area to thoroughly dry before reinstalling You can use Low pSi compressed air to expedite the drying process g Run blower for 2 4 minutes without cutting and or welding process active to exhaust dirty air h If alarms c...

Страница 58: ...58 ROBOVENT SPIRE SERIES OWNER S MANUAL ...

Страница 59: ...APPENDIX A General Wiring Diagrams ...

Страница 60: ...UCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ROBOVENT IS STRICTLY PROHIBITED PROPRIETARY AND CONFIDENTIAL REVISION HISTORY REV DESCRIPTION DATE APPROVED KGHOLSTON D 0 VFD1 L1 L2 L3 VFD1A T1 T2 T3 3PHASE MOTOR 15HP 3600 RPM ODP 480VAC 17A FLA MOT1A Wire 40 24 VDC to HMI Wire 41 0 VDC to HMI VFD 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121...

Страница 61: ...ON 06 19 2019 D 0 MATERIAL TYPE ASTM A1011 CS TYPE B HOT ROLLED SHEETS ASTM A1018 CS TYPE B HOT ROLLED SHEETS ALL POWDER COATED COMPONENTS MUST MEET AAMA 2603 STANDARDS ANY REPRODUCTION IN PART OR AS A WWHOLE WITHOUT THE WRITTEN PERMISSION OF ROBOVENT C IS STRICTLY PROHIBITED THICKNESS 1943 1943 TOLERANCE XX 0625 XXX 03125 ANGLE 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES IN SHT 2 OF5 Co...

Страница 62: ...NGLE 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS IN INCHES mm 3rd Angle Projection MATERIAL SPEC ASTM A1011 CS TYPE B HOT ROLLED SHEETS 1943 MATERIAL TYPE THICKNESS ASTM A1018 CS TYPE B HOT ROLLED SHEETS 1943 POWDER COAT SPEC ALL POWDER COATED COMPONENTS MUST MEET AAMA 2603 STANDARDS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ROBOVENT IS STRICTLY PROHIBITED PROPRIETAR...

Страница 63: ...stribution Block 1 P 600V 175A Max UL Listed 3 PS5R VD24 IDEC Power Supply 24VDC 60W Output 1 ESB 1 PPB M22 PV45P CHGP Eaton Pushbutton E Stop 1 ESB 1 CB M22 K01 CHGP Eaton Contact Block 1 N C 1 ESLP 1 1076 E Stop Legend Plate 1 RF1V 2A2BL D24 IDEC IDEC E Stop Relay 1 SF1V 4 07L IDEC IDEC Socket 4 Pole DIN Mount For Use with RF1V Force Guided Relay 1 VFD 15 480 SQDATV320D11N4B Schneider Variable F...

Страница 64: ...lue Logical address BFR Std motor frequency 60Hz NEMA 50Hz IEC 3015 NCR Nominal motor current 16 6 A 21 3 A 6 9 A 41 5 A 9603 NSP Nominal motor speed 3525 rpm 1766 rpm 0 rpm 65535 rpm 9604 TFR Max output frequency 60 Hz 72 Hz 10 Hz 599 Hz 3103 ITH Motor thermal current 16 6 A 21 3 A 5 5 A 41 5 A 9622 LSP Low speed 15 Hz 0 Hz 0 Hz 60 Hz 3105 RSA Cust stator resistance 321 mOhm 0 mOhm 0 mOhm 65535 m...

Страница 65: ...APPENDIX B Parts List ...

Страница 66: ...B 2 ROBOVENT SPIRE SERIES OWNER S MANUAL APPENDIX B Parts List C D E F G M L K J I H A B ...

Страница 67: ...T Handle latch D 10 PL 12D26 A15 OC BDG Filter E 10 MLS FH Filter Handle F 1 MLC FC 01 04 Dust tray G 3 DL 8 8 mm door latch H 1 FR 1 Compressed air regulator I 10 PV 1 Pulse valve J 10 NS SPR 200 Jet Pulse cone K 1 SD 120 91 Safe Sensor L 1 HMI PF 7 0 HMI Control Screen M 1 15 1885 Motor Blower Venturi Assembly APPENDIX B Parts List Parts Service 1 888 762 6836 ...

Страница 68: ... 2019 RoboVent Product Group Inc Improving Lives through Clean Air 37900 Mound Road Sterling Heights MI 48310 USA ROBOVENT COM 888 ROBOVENT ...

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