KIT# 3128-3
04/15/14
KS
Fig.AA
21. Remount the bumper core, sliding it through the end of both frame horns and through the upper braces (Fig.AA).
Apply thread lock to the outside lower 13mm head nuts which you removed in step 9, and bolt them back into place (Fig.
AA). Then, apply thread lock to the remaining nuts (three on each side) and bolt them in place. Torque all eight bolts to the
specifications at the bottom of these instructions.
22. Remount the horn — First, bend the alignment tab indicated in Figure BB. Bolt the horn to the bracket side brace,
through the existing hole, using the supplied 6mm x 1.0 x 25mm bolt and lock nut.
23. Trim both of the air deflectors to accommodate the main brace, reposition them, and reinstall the plastic fasteners
you removed in step 8. Trim the center splash shield as well, and then remount
the center splash shield (Fig.CC), reversing step 3.
24. Remove the grille insert (Fig.DD) or trim the inside section of the grille
insert so that the front receiver braces will fit through the grille.
25. Reinstall the fascia, reversing steps 1 through 2 and 4 through 7.
26. Fit the front bracket arms into the front receiver braces, and secure them in
place with the supplied 5/8" draw pins and spring pins.
27. Install the tow bar to the mounting bracket according to the manufacturer's
instructions. Attach the safety cables to the main receiver brace.
Fig.BB
Fig.CC
Fig.DD
Install the
outside
lower
head
nut
first.
All illustrations and specifications contained herein are based on the latest information available at the time of publication approval.
ROADMASTER, INC. reserves the right to make changes at any time without notice in material, specification and models or to discontinue models.
BOLT TORQUE REQUIREMENTS
METRIC BOLTS
Thread Size
Grade
Plated / Unplated
12mm-1.25 ........8.8 ............70 ft./lb. 65 ft./lb.
12mm-1.5 ..........8.8 ............66 ft./lb. 61 ft./lb.
12mm-1.75 ........8.8 ...........65 ft./lb. 60 ft./lb.
14mm-2.0 ..........8.8 .........104 ft./lb. 97 ft./lb.
METRIC BOLTS
Thread Size
Grade
Plated / Unplated
8mm-1.0 ............8.8 ............20 ft./lb. 18 ft./lb.
8mm-1.25 .........8.8 ............19 ft./lb. 18 ft./lb.
10mm-1.25 ........8.8 ...........38 ft./lb. 36 ft./lb.
10mm-1.5 ..........8.8 ...........37 ft./lb. 35 ft./lb.
STANDARD BOLTS
Thread Size
Grade
Torque
5/16..................... 5 ........................... 13 ft./lb.
3/8....................... 5 ........................... 23 ft./lb.
7/16..................... 5 ........................... 37 ft./lb.
1/2....................... 5 ........................... 56 ft./lb.
5/8....................... 5 ......................... 150 ft./lb.
Note: The torque values represented below are intended as general guidelines. Torque requirements for specific applications may vary. Roadmaster does not warrant
this information to be accurate for all applications and disclaims all liability for any claims or damages which may result from its use.
BASEPLATE KIT
INSTALLATION INSTRUCTIONS
ROADMASTER, Inc. 6110 NE 127th Ave. Vancouver, WA 98682 360-896-0407 fax 360-735-9300 www.roadmasterinc.com