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Global Wheel-Lok™ GWL-2300 

Owner’s Manual

 Rite-Hite

®

24 

Publication: 

00007-AM-EN 2016-08-08

200

201

202

203

204

205

206

207

208

209

210

211

212

213

214

215

216

217

218

219

220

221

LD10

(UNLK ITL/J43)

LEVELER STORED

SCTY INTFC

CR2

J2

J7

U1

VR1

J16

J17

J3

J4

TERM1

J1

J12

J15

J11

J5

JP2

UN-LK PB LK PB

PB1

PB2

PB3 E-ST

OP

LOWER PB

LIP-OU

T PB

IS

R

IS

G

RAISE PB

CR1

LK

SOL2

SPARE

UNLK

PB PRESS

OVLD LOK

INSLT ITC

OSLT ITC

CTRL PWR

KYD HRN OVRD

UD ITC IN

AUTO ITC

OSR

OSG

PED-VU AMB

PED-VU ALRM

LVLR-VU GRN

LVLR-VU RD

CRNR-VU GRN

CRNR-VU RED

GLT ITL

MWL ALARM

MWL ACTR

LVLR CONTR

SOL3

UNIDOX ITC

HORN

JP1 JP3

TERM 2

J8

OUTSIDE LIGHTS

12VDC

R

(RD)

135mA

(WH)

G

(RD)

135mA

(WH)

LD7

J2

+12VDC

DETAIL - "A"

(42/12V)

CO

M

CO

M

RESTRAINT POWER CKT BD

(LOWER RIGHT CORNER )

N.C.

N.O.

COM

N.C.

N.O.

COM

CR2

H

 

INSIDE HORN

 

12V, 0.03A

1 2 3 4 5 6 7

12VDC

12VDC

12VDC

12VDC

12VDC

12VDC

SEE DETAIL - "C"

(40/OSR)

(41/OSG)

(42/12V)

K1/K2 SPECS:
250V AC/30VDC RES. LOAD, 1A MAX

LD24

LD26

LD28

LD27

LD25

LD31

LD33

LD34

LD17

LD19

LD9

LD1

LD2

LD6

LD4

LD3

LD50

LD52

LD36

LD15

LD16

LD14

LD12

LD18

LD13

LD11

LD39

LD20

LD40

LD37

LD42

LD48

LD10

LD49

LD46

LD44

LD43

LD41

LD38

OSG

OSR

LVLR CNTR

MWL ACTR

MWL ALM

UD ITC OUT

GLT ITL

CVU RD

CVU GN

LVU RD

LVU GN

PVU ALM

PVU LT

AUTO ITC

UD ITC IN

KYD HORN OVRD

CTRL PWR

OSLT ITC

ISLT ITC

LD35

μSD

MICRO CONTROL 

CIRCUIT BOARD

HORN+ (WH/RD)

HORN- (WH/BK)

HORN- (WH/BK)

OUTSIDE LT
CIRCUIT
LED LIGHTS ONLY

K1

K2

TO SECURITY 

SYSTEM INTFC

(IF EQUIPPED)

8

UNLOCK INTERLOCK 

CIRCUIT

GLT ITL

GREEN LIGHT 
INTERLOCK

(IF EQUIPPED
(SEE DETAIL D)

GLT ITL

GLT ITL

GLT ITL

MECH/FA ITC

PB

HYD. ITC

PHOTOEYE ITC

SS

HORN OVERRIDE

(COM)

(AUTO ITC/J166)

OVERHEAD DOOR

CLOSED

SS

CONTROL POWER

(HORN OVRD/J164)

(CTRL PWR/J163)

OUTSIDE LT ITC

(OSLT ITC/J162)

(ISLT ITC/J161)

INSIDE LT ITC

12V(BL)

J155(BL)

12V(BL)

(COM)

(COM)

(COM)

(COM)

(COM)

INSIDE

LIGHT ITC

OUTSIDE

LIGHT ITC

CONTROL

POWER ENABLE

HORN OVERRIDE

ENABLE

AUTO ITC

(COM)

(COM)

12V(BL)

DOK-GUARDIAN ENG

(OPTIONAL EQUIPMENT - REMOVE 

FACTORY JUMPER WHEN INSTALLING)

 

SSR1

(A2)  (A1)

12VDC, 0.1W

TO LED BOARD

(SEE DETAIL - "B")

OPTIONAL EQUIPMENT:

COMPETITIVE LEVELER INTERLOCK

(OPTIONAL

 EQUIPMENT)

FACTORY JUMPER:

(18GA WH/BL)

J13

J14

SW1

SW2

PED-VU EN

PED-VU DET

OHD ITL

UNLK ITL

ARTD

SOL1

SPARE

LD23

LD21

LD22

LD30

LD29

LD32

LD20

LD7

LD8

COM

ARTD

UNLK ITL

OHD ITL

COM

COM

COM

PVU DET

PVU EN

SW2

SW1

DIAG

SW2

SW6

RES O/L

RESET

"UNLOCK" SENSOR (SW2)

N.O.H.C.

(WH)

(BK)

"LOCK" SENSOR (SW1)

N.O.

(WH)

(BK)

( 6/COM )

(5/SW1)

(7/SW2)

LOCK

CIRCUIT

UNLOCK

CIRCUIT

( 6/COM )

( 6/COM )

J16-1

J16-2

J16-3

J16-4

J16-5

J16-6

J17-

1

J17-

2

J12-6

J12-5

J12-4

J12-3

J12-2

J12-1

J15-5

J15-4

J15-3

J15-2

J15-1

A

C

B

A

C

B

J11-2

J11-1

J2-6

J2-5

J2-4

J2-3

J2-2

J2-1

J13-1

J13-2

J13-3

J13-4

J13-5

J13-6

J14-1

J14-2

J14-3

J14-4

J14-5

FIGURE 13 - ELECTRICAL SCHEMATIC - SECTION 2

ELECTRICAL

Содержание Wheel-Lok GWL-2300

Страница 1: ...l numbers GW231001 and up Installed on Language English The English version of this manual shall prevail over any error in or conflicting interpretation of any translations Notice to User 2 Safety Identifications 3 Owner Responsibility 6 Definition and Function 7 Features 8 Operating procedures 10 Maintenance 15 Troubleshooting 17 Parts 28 Warranty 52 ...

Страница 2: ...35 8307956 8443474 8464384 8464846 8465245 8497761 8499897 8544130 8547234 8590087 8590673 8616826 8657551 8662535 8678736 8690087 8905198 9010501 9096170 9096397 9126775 9139384 9145273 9150367 9174811 9227799 9230419 and may be covered by additional pending U S and foreign patent applications RITE HITE THINMANTM SAFE T LIP HYDRACHEK WHEEL LOKTM DOK LOK DUAL DOK SAFE T STRUTTM DOK COMMANDER JUMBO...

Страница 3: ...tuation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which can cause damage to the equipment personal property and or the environment or cause the equipment to operate improperly NOTEE A note is used to inform you of important installation operation or maintenance information WARNING When working with electrical or electronic controls make sure that th...

Страница 4: ...Global Wheel Lok GWL 2300 Owner s Manual Rite Hite 4 Publication 00007 AM EN 2016 08 08 NOTES ...

Страница 5: ...Rite Hite Global Wheel Lok GWL 2300 Owner s Manual Publication 00007 AM EN 2016 08 08 5 NOTES ...

Страница 6: ...Hite representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Rite Hite representative will do all routine maintenance lubrication and adjustments 6 Dock equipment that is structurally damaged shall be removed from service inspected by a manufacturer s authorized representative and repaired as needed before being placed back in service 7 The...

Страница 7: ...ton to maintain its function Once a button is depressed the GWL 2300 vehicle restraint will lock or unlock for a preset time interval The normal mode of the restraint is the locking arm assembly stored at the far end away from the dock with the barrier arm on the approach Inside lights should be on red and outside lights should be on green The proper activation of the barrier and the locking mecha...

Страница 8: ...ic cylinder It rides upon diagonal slotted plates along the frame The vertical motion drives the locking pawl into the ratchet Pawl Assembly Assembly which is driven upward into the ratchet by the Lifting Rails when the unit is locked Trigger Assembly Component which is contacted by the rearmost tire of a trailer When a tire engages the trigger it will pull the locking arm assembly into its UP pos...

Страница 9: ...ly Side Covers Inside Sign Anchor Kit Outside Lights Maintenance Strut Storage Hooks Extension Springs Pawl Hold Down FIGURE 4 FEATURES OF GWL 2300 FEATURES Inside Caution Sign Outside Caution Signs Anchor Kit Outside Light Box Control Box Barrier Ramp Trigger Assembly Trigger Trolley Assembly Pawl Hold Down Hydraulic Cylinder Lifting Rails Power Unit Enclosure Frame Assembly Side Covers Maintenan...

Страница 10: ...g mechanism is engaged properly Once it is engaged the inside light will change to GREEN The truck may now be serviced The light communication and truck position are shown in Figure 6 OUTSIDE LIGHT STATUS CONTROL BOX STATUS GWL 2300 POSITION Outside Lights Inside Lights RED GREEN OUTSIDE LIGHTS Check outside lights when both LEDs are off UNLOCK LOCK 1 3 2 HORN OVERRIDE DOK LOK DO NOT ENTER TRAILER ...

Страница 11: ...Lights Inside Lights FIGURE 6 TRUCK LOCKED AGAINST THE BUMPERS OPERATING PROCEDURES Restraint LOCKED If the GWL 2300 vehicle restraint is in the LOCKED position with the barrier up and the locking mechanism engaged properly the Light Communication System should give the following signals 1 OUTSIDE light flashing RED indicating that the truck driver is not permitted to leave 2 INSIDE light flashing...

Страница 12: ... repeat UNLOCK operation When in HORN OVERRIDE mode Both red and green Lights flash LOCK and UNLOCK controls are not functional Horn can be silenced by engaging HORN OVERRIDE control Before using HORN OVERRIDE secure vehicle by other means prior to entering If horn and red light are on after UNLOCK control is pressed hook may be held by R I G To release hook Back trailer up against dock Repeat UNL...

Страница 13: ... must be manually released by the following method See Figures 9 FIGURE 9 MANUALLY RELEASING TRUCK Remove Pin Lifting Rail Procedure 1 Lockout Tagout controls 2 Remove pin which connects the hydraulic cylinder to the Lifting Rails See Figure 9 3 Place pry bar in hole between end of lifting rail and frame hole as shown in figure 10 Pry away from the dock lowering the lifting rails and disengaging t...

Страница 14: ...the locking arm assembly all the way towards the dock face See Figure 11 2 Back drag snow from the approach Be sure not to hit the wheel guides locking arm assembly trigger barrier ramp and frame assembly with the plow 3 Return the locking arm assembly to the stored position after completion of snow removal 4 Remove snow against dock by alternate means shovel snowblower etc 5 Manually clean on and...

Страница 15: ...lace damaged or missing light bulbs and lenses 4 Repair remount or replace outside and inside signs as required 5 Inspect dock bumpers Missing bumpers must be replaced 90 Days Grease Barrier Roller At Fitting Use Mobilith SCH220 No 2 Grease Grease Rollers 8 At Fittings Use Mobilith SCH220 No 2 Grease Both Sides Grease Trolley Pin At Fitting Use Mobilith SCH220 No 2 Grease Lubricate Pawl Shaft Lift...

Страница 16: ...s in locking arm assembly See Figure 13 NOTICE Dock equipment must be protected by 4in 100mm thick bumpers WORN TORN LOOSE OR MISSING BUMPERS MUST BE REPLACED 5 Inspect pawl mechanism for wear on sliders 6 Inspect bronze tooth on locking pawl 7 Verify decals are present and legible replace as required 8 Inspect lifting rail bushings for wear and replace if worn through to pin hole Frame Wear Strip...

Страница 17: ... exceed recommended air pressure Problem Probable Cause Remedy 1 Cylinder does not extend when LOCK pushbutton is pushed Main fuse blown Check motor fuse 10FU1 Power unit power supply Check voltage to transformer bridge rectifier etc Hydraulic system Check fluid level and hydraulic lines for leaks 2 No lights but 120V incoming power Blown power supply fuse Replace fuse 11FU1 3 Unit goes into fault...

Страница 18: ...dure 1 Set multimeter to RX1 scale for Continuity Test 2 Attach multimeter leads to white and black wires of mag reed switch connector You should have Magnet present a Full Scale meter reading Magnet not present no meter reading Motor Test Procedure 1 BAD O L Little or infinite ohm reading no needle movement between lead 1 and 2 1 and 3 Set multimeter to ohms 2 OPEN WINDING Infinite ohms no needle...

Страница 19: ...D17 LD19 LD11 LD13 LD18 LD12 LD49 LD48 LD15 LD50 LD9 LD10 LD1 LD3 01 01 00 LOCKED STATE T F F P F P F P P F F F T T F F T 01 01 01 LOCKING SEQUENCE F F M T F P F P F P F F F F T T F T 01 02 00 UNLOCKED STATE F T P F P F P F F P F F F T F F T 01 02 01 UNLOCKING SEQUENCE F F ITL M T F P F P F P F F F F T F T T 01 04 00 FAULT STATE P F P F P F P F P F F F F F T 01 04 01 FAULT SILENCED STATE M A A A P...

Страница 20: ...LER VU GREEN OUTSIDE RED OUTSIDE GREEN RESTRAINT ALARM MOTOR OUPTUT 1 M1 LOCK MOTOR OUPTUT 2 M2 UNLOCK 12VDC POWER SUPPLY OK TERMINAL BLOCK NO MEMBRANE J7 16 J7 17 J12 1 J12 2 J12 3 J12 4 J11 2 J11 1 J7 19 J5 4 J5 3 J2 1 6 POWER BOARD LEDs LD2 LD1 LD7 MICRO CONTROL BOARD LEDs LD52 LD17 LD19 LD11 LD13 LD18 LD12 LD49 LD48 LD15 LD1 LD3 01 15 14 FILL MODE SEQUENCE T F T F T F P F C F F T 01 15 15 SERV...

Страница 21: ...ay be entered while the restraint is in any state To enter diagnostic mode 1 Using the maintenance strut position the locking arm assembly to a locked up position Separate the locking arm trolley and trigger trolley manually to simulate a truck is at the dock See figure 8 2 Fill hydraulic reservoir using the supplied MIL H 5606 hydraulic fluid 3 Press and hold the diagnostic button inside the cont...

Страница 22: ... T 10 CHECK OUTSIDE RED LIGHT F F F F F F F F T F F F F F F F F F F T 11 CHECK OUTSIDE GREEN LIGHT F F F F F F F F P T F F F F F F F F F T 12 CHECK DOK LOK HORN F F F F F F F F P F T F T F F F F F F T 13 CHECK MWL ACTUATOR AND UNIDOX OUTPUTS F F F F F F F F P F F T F T F F F F F T 14 CHECK GREEN LIGHT INTERLOCK OUTPUTS F F F F F F F F P F F F F F T T F F F T 15 CHECK K2 RELAY F F F F F F F F P F F...

Страница 23: ...N G 1FU1 1L1 N SEE NOTE 7 RESTRAINT MOTOR 115V 1PH 50 60HZ 230V 1PH 50 60HZ 5 2 FLA 0 33 HP OVLD SET AT 5 2 AMPS 2 8 FLA 0 33 HP OVLD SET AT 2 8 AMPS M MF MR LD2 LD1 LD9 LD8 LD7 LD10 K3 K2 K1 J3 J5 J7 J2 J11 M2 RSOL1 RSOL2 RSOL3 M1 12VDC POWER CIRCUIT BOARD SEE DETAIL A 10FU1 MOTOR 12FU1 SOLENOID 11FU1 PWR SUPPLY J2 12V 12V 12V 12V 12V 12V X1 L1 X2 N M1 M2 MCOM SCOM 12VDC 12VDC 12VDC 12VDC 12VDC 1...

Страница 24: ...ISLTITC LD35 μSD MICRO CONTROL CIRCUIT BOARD HORN WH RD HORN WH BK HORN WH BK OUTSIDE LT CIRCUIT LED LIGHTS ONLY K1 K2 TO SECURITY SYSTEM INTFC IF EQUIPPED 8 UNLOCK INTERLOCK CIRCUIT GLT ITL GREEN LIGHT INTERLOCK IF EQUIPPED SEE DETAIL D GLT ITL GLT ITL GLT ITL MECH FA ITC PB HYD ITC PHOTOEYE ITC SS HORN OVERRIDE COM AUTO ITC J166 OVERHEAD DOOR CLOSED SS CONTROL POWER HORN OVRD J164 CTRL PWR J163 ...

Страница 25: ...ITS AND CIRCUIT BOARD POWER 16GA MINIMUM FOR CONTROL CIRCUITS 90 C RED COPPER WIRE UNLESS OTHERWISE NOTED INSULATED SUFFICIENTLY FOR INCOMING VOLTAGE 5 TORQUE REQUIREMENTS PCB TERMINAL BLOCK POWER J3 J5 7 0 LB IN PCB TERMINAL BLOCK ALL OTHER 4 0 LB IN GROUND TERMINAL 35 LB IN 6 LS1 LS2 PROVIDED BY RITE HITE WITH VEHICLE RESTRAINT OTHER FIELD DEVICES ARE OPTIONAL SEE SPECIFIC ELECTRICAL SCHEMATIC 7...

Страница 26: ...ING J2 12VDC 12VDC 12VDC 12VDC 12VDC 12VDC 12V 12V MICRO CONTROL CIRCUIT BOARD RITE VU WIRE LABELS ORIGINAL RELEASE PLUG PLAY VERSION 12V 12V IN3 PVDT OUT0 CVRD OUT1 CVGN OUT2 PVLT OUT3 LVRD OUT4 LVGN OUT5 PVAL GND COM J13 1 J13 2 J13 3 J13 4 J13 5 J13 6 J14 1 J14 2 J14 3 14 4 14 5 J16 1 J16 2 J16 3 J16 4 J16 5 J16 6 J17 1 J17 2 J12 6 J12 5 J12 4 J12 3 J12 2 J12 1 J15 5 J15 4 J15 3 J15 2 J15 1 J11...

Страница 27: ...Light Box Wiring 40 Wire OSR White Wire Red Wire 42 Wire 12V White Wire Red Wire 41 Wire OSG Red Lamp Green Lamp Light Box Cover FIGURE 15 OUTSIDE LIGHT BOX WIRING 40 Wire OSR 42 Wire 12V 41 Wire OSG Red Wire Red Wire White Wire White Wire Red Lamp Green Lamp Light Box Cover NOTEE Must use LED Outside Lights ...

Страница 28: ...tite on both nuts Torque not to exceed 12 In Lbs NOTE Use loctite on screw DO NOT over torque Torque to 60 In Lbs 6 7 8 9 8 7 6 11 11 13 14 12 17 16 15 18 3 4 1 19 8 22 2 20 21 23 24 24 4 6 5 26 25 27 28 29 30 NOTEE Use loctite on screw DO NOT over torque Torque to 60 In Lbs NOTEE Distance from back of nut to back of switch wire end is 5 16 Use loctite on both nuts Torque not to exceed 12 In Lbs D...

Страница 29: ...4PH 112738 11 2 Cotter Pin 109268 12 1 Flat Washer 375 106953 13 2 Flat Washer 500 51706 14 1 Cylinder Assembly Includes Fittings 112323 15 1 Clevis Pin 5 x 3 5L 112755 16 1 Unlock Switch Magnetic Reed Switch 134626 17 1 Lock Switch Magnetic Reed Switch 134625 18 1 Clevis Pin 375 x 3 5L 106952 19 1 Limit Switch Flag Assembly Includes items 29 30 106955 20 2 Bolt 10 24 x 1 25 110691 21 2 Washer 10 ...

Страница 30: ...ual Rite Hite 30 Publication 00007 AM EN 2016 08 08 PARTS Wheel Guides and Barrier Ramp Left Hand 1 2 3 4 QTY DESCRIPTION PART 1 1 Wheel Guide Long 100262 2 1 Barrier Ramp 107633 3 24 Anchor Bolt 5 8 x 4 53150 4 1 Wheel Guide Short 100263 ...

Страница 31: ...e Retainer 122510 4 1 Round Tube 15 5 8 Long 122509 5 1 Locking Arm Shaft 122863 6 1 Grease Fitting 51169 7 1 Locking Arm Weldment 120031 8 5 Screw Machine 1 4 20 x 1 2 Long 104618 9 1 Cover Flap 104620 10 1 Bearing Tube Assembly 106839 11 2 Wear Pad 112952 12 6 Screw Flat Head 1 4 20 x 1 Long 106852 13 1 Trolley Pin Weldment 106930 14 1 Square Washer 5 8 ID x 2 x 2 x 1 4 thick 106931 15 1 Lockwas...

Страница 32: ...917 5 1 Trolley Assembly Right Includes Parts 7 13 106863 6 1 Trolley Assembly Left Includes Parts 8 14 106869 7 1 Trolley Weldment Right 106853 8 2 Slider Bar 112479 9 4 Screw Countersunk Hex 3 8 16 x 1 Long Stainless Steel 106865 10 2 Bearing Brush 106916 11 4 Flat Washer Beam Brush 10 Stainless Steel 106867 12 4 Lockwasher Beam Brush 10 Stainless Steel 106868 13 4 Screw Slotted Hex 10 32 x 1 2 ...

Страница 33: ...3 3 4 4 5 6 7 Front View Side View 8 5 6 Pawl Assembly complete Front View Side View QTY DESCRIPTION PART 1 1 Pawl Assembly Complete 112584 2 1 Pawl Weldment 112585 3 2 UHMW Slider 112756 4 1 Snaggletooth 106922 5 1 Pawl Wear Pad 106934 6 2 Pop Rivet 106954 7 1 Hex Jam Set Screw 7 8 9 x 7 16 Long 106929 8 1 Spring 3 4 x 1 1 2 Long 106928 ...

Страница 34: ...Tube 2 1 2 OD 1 1 2 ID x 5 1 8 Long 106913 4 1 Cap Screw 1 4 20 x 2 1 4 Long Stainless Steel 106908 5 1 Shaft 1 7 16 Dia x 12 1 4 Long 106910 6 1 Nylock Nut 1 4 20 Stainless Steel 106880 7 1 Clevis Pin 1 Dia x 4 1 2 Long 106914 8 1 Cap Screw 1 4 20 x 3 8 Long Stainless Steel 106909 9 4 Washer 51721 10 2 Trigger Roller 106912 11 2 Lockwasher 3 8 Stainless Steel 106907 12 2 Hex Screw 3 8 16 x 1 Long...

Страница 35: ... Left Includes Parts 7 13 106885 6 1 Trigger Trolley Weldment Right 106891 7 2 Slider Bar 112479 8 2 Bearing Brush 106916 9 4 Flat Washer Beam Brush 10 Stainless Steel 106867 10 4 Lockwasher Beam Brush 10 Stainless Steel 106868 11 4 Screw Slotted Hex 10 32 x 1 2 Long Stainless Steel 106866 12 4 Screw Countersunk Hex 3 8 16 x 1 Long Stainless Steel 106865 13 1 Trigger Trolley Weldment Left 106886 1...

Страница 36: ...R 6 8 R 6 7 R 6 6 R 6 5 R 6 4 R 6 3 R 6 2 R 6 1 R 6 0 R 5 9 R 5 8 R 5 7 R 5 6 R 5 5 R 5 4 R 5 3 R 5 2 R 5 1 R 5 0 R 4 9 R 4 8 R 4 7 R 4 5 R 4 4 R 4 3 R 4 2 R 4 1 R 4 0 R 3 9 R 3 8 R 3 5 R 3 4 R 3 3 R 3 2 R 3 1 R 3 0 R 2 9 R 2 8 R 2 7 R 2 6 R 2 5 R 2 4 R 2 3 R 2 2 R 2 1 R 2 0 R 1 9 R 1 8 R 1 7 R 1 6 R 1 5 R 1 4 R 1 3 R 1 2 R 1 1 R 1 0 R 9 R 8 R 7 R 6 R 5 R 4 R 3 R 2 R 1 L 2 J 4 J 3 J 2 D 7 7 D 7 6 ...

Страница 37: ...part number 865 xxx 302 1 Electrical schematic decal Consult Rite Hite for specific part number 870 xxx 303 1 Fuse replacement decal 144849 304 1 Full load amperage and voltage phase decal Consult Rite Hite for specific part number 872 xxx 305 1 Program configuration decal Consult Rite Hite for specific part number 862 xxx 307 1 Cover decal with membrane push buttons 141499 308 1 DOK LOK inlay dec...

Страница 38: ... 6 9 R 6 8 R 6 7 R 6 6 R 6 5 R 6 4 R 6 3 R 6 2 R 6 1 R 6 0 R 5 9 R 5 8 R 5 7 R 5 6 R 5 5 R 5 4 R 5 3 R 5 2 R 5 1 R 5 0 R 4 9 R 4 8 R 4 7 R 4 5 R 4 4 R 4 3 R 4 2 R 4 1 R 4 0 R 3 9 R 3 8 R 3 5 R 3 4 R 3 3 R 3 2 R 3 1 R 3 0 R 2 9 R 2 8 R 2 7 R 2 6 R 2 5 R 2 4 R 2 3 R 2 2 R 2 1 R 2 0 R 1 9 R 1 8 R 1 7 R 1 6 R 1 5 R 1 4 R 1 3 R 1 2 R 1 1 R 1 0 R 9 R 8 R 7 R 6 R 5 R 4 R 3 R 2 R 1 L 2 J 4 J 3 J 2 D 7 7 D...

Страница 39: ...washer 8 32 0 5 length 146031 707 4 Standoff Male Female 6 32 0 875 length 115871 708 4 Screw Round Head 10 32 0 5 length 51628 709 4 Lock Washer 10 51762 800 1 LED Outside Light Assembly Complete 115798 801 1 LED Outside Light Assembly Doesn t Include Base 128458 802 2 Screw round head 6 32 0 75 length 18364 803 1 LED Outside Light Bulb Red 128448 804 1 LED Outside Light Bulb Green 128449 805 2 L...

Страница 40: ... IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1177 SEPTEMBER 2015 MADE IN U S A GWL 2300 Wheel LokTM Model GWL 2300 Publication No 1177 February 2016 Installed on GWL 2300TM WHEEL LOK This Owner s manual covers units built after serial numbers GW231001 and up Made in the USA QTY DESCRIPTION PART 1 1 Interior Warning Sign 56095 2 1 Narrow Sign normal letters 56112 3 1 Narrow Sign mirror letters 561...

Страница 41: ... x 750OD Seal 107134 4 2 Bolt 375 16 x 75 58108 5 1 Mounting Bracket 107131 6 2 Screw 8 32 x 5L 51699 7 2 Lock Washer 8 51839 8 2 Hex Nut 51534 9 1 Terminal Block Assembly 112304 10 2 90 deg hydraulic fitting 112706 11 2 Hydraulic Hose Assembly 112881 12 1 LiquidTite Fitting 45 deg 75 14 112882 13 2 Cord Grip 112345 14 2 Lock Washer 375 51773 15 1 Back Panel 112305 16 2 O ring gasket 113637 17 2 B...

Страница 42: ... Use loctite on screw DO NOT over torque Torque To 60 In Lbs 23 24 24 4 6 Detail F 19 8 22 20 21 29 2 5 1 3 4 26 17 16 15 18 14 27 11 13 11 12 NOTE Use loctite on screw DO NOT over torque Torque To 60 In Lbs 30 NOTEE Distance from back of nut to back of switch wire end is 5 16 Use loctite on both nuts Torque not to exceed 12 In Lbs NOTEE Use loctite on screw DO NOT over torque Torque to 60 In Lbs ...

Страница 43: ...10 5 Pin 5 x 2 25 Threaded Ends 17 4PH 112738 11 2 Cotter Pin 109268 12 1 Flat Washer 375 106953 13 2 Flat Washer 500 51706 14 1 Cylinder Assembly Includes Fittings 112323 15 1 Clevis Pin 5 x 3 5L 112755 16 1 Unlock Switch Mag Res 134626 17 1 Lock Switch Mag Res 134625 18 1 Clevis Pin 375 x 3 5L 106952 19 1 Limit Switch Flag Assembly 110006 20 2 Bolt 10 24 x 1 25 110691 21 2 Washer 10 Flat 106867 ...

Страница 44: ...ual Rite Hite 44 Publication 00007 AM EN 2016 08 08 PARTS Wheel Guides and Barrier Ramp Left Hand 1 2 4 3 QTY DESCRIPTION PART 1 1 Wheel Guide Long 110072 2 1 Barrier Ramp 107633 3 24 Anchor Bolt 5 8 x 4 53150 4 1 Wheel Guide Short 110073 ...

Страница 45: ... 16 Long 122509 5 1 Locking Arm Shaft 122863 6 1 Grease Fitting 51169 7 1 Locking Arm Weldment 120031 8 5 Screw Machine 1 4 20 x 1 2 Long Stainless Steel 104618 9 1 Cover Flap 104620 10 1 Bearing Tube Assembly 106839 11 2 Wear Pad 112952 12 6 Screw Flat Head 1 4 20 x 1 Long Stainless Steel 106852 13 1 Trolley Pin Weldment 106930 14 1 Square Washer 5 8 ID x 2 x 2 x 1 4 thick 106931 15 1 Lockwasher ...

Страница 46: ...es Items 15 19 106917 5 1 Trolley Assembly Left Includes Parts 7 13 110038 6 1 Trolley Assembly Right Includes Parts 8 14 110036 7 1 Trolley Weldment Left 110066 8 2 Slider Bar 112479 9 4 Screw Countersunk Hex 3 8 16 x 1 Long Stainless Steel 106865 10 2 Bearing Brush 106916 11 4 Flat Washer Beam Brush 10 Stainless Steel 106867 12 4 Lockwasher Beam Brush 10 Stainless Steel 106868 13 4 Screw Slotted...

Страница 47: ... 2 2 3 3 4 4 5 6 7 Front View Side View 8 5 6 Front View Side View Pawl Assembly complete QTY DESCRIPTION PART 1 1 Pawl Assembly Complete 127221 2 1 Pawl Weldment 127220 3 2 UHMW Slider 112756 4 1 Snaggletooth 106922 5 1 Pawl Wear Pad 106934 6 2 Pop Rivet 106954 7 1 Hex Jam Set Screw 7 8 9 x 7 16 Long 106929 8 1 Spring 3 4 x 1 1 2 Long 106928 ...

Страница 48: ...Tube 2 1 2 OD 1 1 2 ID x 5 1 8 Long 106913 4 1 Cap Screw 1 4 20 x 2 1 4 Long Stainless Steel 106908 5 1 Shaft 1 7 16 Dia x 12 1 4 Long 106910 6 1 Nylock Nut 1 4 20 Stainless Steel 106880 7 1 Clevis Pin 1 Dia x 4 1 2 Long 106914 8 1 Cap Screw 1 4 20 x 3 8 Long Stainless Steel 106909 9 4 Washer 51721 10 2 Trigger Roller 106912 11 2 Lockwasher 3 8 Stainless Steel 106907 12 2 Hex Screw 3 8 16 x 1 Long...

Страница 49: ...3 108705 6 1 Trigger Trolley Weldment Left 110071 7 2 Slider Bar 112479 8 2 Bearing Brush 106916 9 4 Flat Washer Beam Brush 10 Stainless Steel 106867 10 4 Lockwasher Beam Brush 10 Stainless Steel 106868 11 4 Screw Slotted Hex 10 32 x 1 2 Long Stainless Steel 106866 12 4 Screw Countersunk Hex 3 8 16 x 1 Long Stainless Steel 106865 13 1 Trigger Trolley Weldment Right 108706 14 2 Nylock Hex Nut 5 8 1...

Страница 50: ...7134 4 2 Bolt 375 16 x 75 58108 5 1 Mounting Bracket 107131 6 2 Screw 8 32 x 5L 51699 7 2 Lock Washer 8 51839 8 2 Hex Nut 51534 9 1 Terminal Block Assembly 112304 10 2 90 deg hydraulic fitting 112706 11 2 Hydraulic Hose Assembly 112881 12 1 LiquidTite Fitting 45 deg 75 14 112882 13 2 Cord Grip 112345 14 2 Lock Washer 375 51773 15 1 Back Panel 112305 16 2 O ring gasket 113637 17 2 Bolt 312 18 x 75 ...

Страница 51: ...Rite Hite Global Wheel Lok GWL 2300 Owner s Manual Publication 00007 AM EN 2016 08 08 51 NOTES ...

Страница 52: ...arranty shall be deemed to cover damages that result directly or indirectly from i the unauthorized modification or repair of the Product ii damage due to misuse neglect accident failure to provide necessary maintenance or normal wear and tear of the Product iii failure to follow RITE HITE s instructions for installation failure to operate the Product within the Product s rated capacities and or s...

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