background image

Rinnai 30 

DD FP Solar Pre Heat System OIM

Before contacting Rinnai for service, please follow the fault finding guide. If the problem persists or this information 

doesn’t answer your questions, contact Rinnai on the phone number on the back of this manual.   Service call outs 

attending to any condition or fault that is not related to Rinnai product or components may be chargeable.

INSUFFICIENT OR NO HOT WATER
Booster heating not 

operating
OR

Insufficient gas supply for 

gas boosted heating system

Check to ensure the power supply to the gas booster system is ‘ON’.
Check gas is available and turned ‘ON’.
Close the hot tap and wait for 10 seconds and open it again. The hot tap must be 

opened enough to ensure that the flow rate is sufficient to cause the gas booster(s) to 

light.
Check the isolation valve in the gas line is opened.
If there is gas supply to other appliances in the building, try lighting another gas 

appliance.
Refer to your plumber to ensure the gas line has been purged of air after installation.
Refer to the manual supplied with your boosting system for more information

Excessive hot water 

consumption

Insufficient flow may occur if multiple outlets are in use at the same time and exceed 

the rated flow capacity of the gas booster. If so, reduce the number of outlets in use. 
Consider discussing with your installer, fitting water saving fixtures and/or flow control 

or pressure limiting valves to reduce consumption. 

Gas Booster Setting

The delivery temperature of the gas boosting system is normally 65°C. If the 

temperatures are higher than this, the flow of water through the gas booster will reduce 

and may result in insufficient flow rate. Ensure the boosting system is set for the 

temperature the system was designed for.

Temperature and pressure 

relief valve / expansion 

control valve discharging 

water continuously

It is normal and desirable that this valve allows a small quantity of water to be 

discharged during the heating cycle. If it discharges more than a standard bucket 

of water during a 24 hour period or discharges continuously there may be another 

problem 
If water continuously dribbles from the valve, try easing the valve gear for a few 

seconds as described in the section ‘Safety Devices’ on page 6. This may dislodge 

any foreign matter and alleviate the problem.

If the valve discharges at high flows, contact your installer or Rinnai to discuss.

NO WATER FROM THE HOT TAP
Restriction in the hot tap 

or failure of the cold water 

supply to the heater

Check for water flow at the other hot taps and that the cold water isolation valve is fully 

open

GAS BOOSTER OPERATING TOO FREQUENTLY

Insufficient Sunlight / 

Collectors Shaded

Reduced sunlight due to overcast weather in summer or low solar contribution in winter 

will result in an increased dependence on gas boosting. Higher gas use bills under 

these conditions, especially in winter, are normal.

Ensure the trees or other objects are not shading onto the collector surface (Trim the 

trees or relocate the solar collector if the obstruction is permanent).
Make sure the glass on the collector is not dirty.
Check that positioning and alignment of solar collectors is in accordance with the 

section ‘System Orientation and Inclination’ on page 13.

Solar control unit switched 

off

If the solar control unit is switched off there will be no solar pre- heating of water 

resulting in the water being heated entirely by electricity or gas’ boosting’ 
Check the power outlet for the solar control unit is switched on

WATER FLOW FLUCTUATIONS
High hot water usage

Higher than normal number of hot taps in use at the same time may cause a decrease 

in the hot water flow from the taps.

WATER HAMMER
Hot and cold water 

plumbing in the premises

 Contact your installer or a plumber to discuss checking the clipping of hot and cold 

water pipe work and install a pressure limiting valve or water hammer arrestor as 

required

SAVE A SERVICE CALL

Содержание Enduro SP200B

Страница 1: ...Flat Plate Commercial Solar Pre heat Systems Operation Installation Manual...

Страница 2: ...he high temperatures and pressures that may occur Failure of plastic pipe and or fittings can lead to the release of high temperature water and cause severe flooding and water damage This appliance mu...

Страница 3: ...ure 10 Installation Solar Collectors 12 Regulations and Occupation Health and Safety OH S 12 Solar Collector Specifications 12 System Orientation and Inclination 13 Pipe and Pump Sizing 13 Components...

Страница 4: ...ating components is damaged it MUST BE replaced by an authorised person in order to avoid a hazard using genuine replacement parts available from Rinnai Take care not to touch power plugs with wet han...

Страница 5: ...l water before bathing or showering yourself Supervise children whenever they are in the bathroom Make sure that the hot water tap is turned off tightly CONSIDER Installing child proof tap covers or c...

Страница 6: ...dge any foreign matter and alleviate the problem If the valve discharges at high flows especially at night it may be as a result of the water pressure exceeding the design pressure of the water heater...

Страница 7: ...onditions The system is not suitable as a pool or spa heater DRAINING AND FILLING THE WATER HEATING SYSTEM Draining or filling normally occur only during installation or servicing and must be carried...

Страница 8: ...he case of vitreous enamel lined cylinders leave a clearance of the height of one storage cylinder above the cylinder being installed so the sacrificial anode can be inspected and replaced This does n...

Страница 9: ...e for internal or external installation Rinnai external gas boosters are suitable for external installation only Storage cylinders must be installed in freestanding mode on a level and stable base For...

Страница 10: ...EVER use hemp or other sealing materials Ensure the tape does not protrude past the end of the thread which could result in it blocking the water passage from the valve 4 Connect Flow and Return Pipew...

Страница 11: ...heck for Leaks Check all connections for leakage and tighten if necessary This is especially important for all fittings in positions not easily accessed such as near the solar collectors Operate the e...

Страница 12: ...lth and Safety OH S Act which contains requirements relating to the handling of large bulky or awkward items and the prevention of falls from elevated surfaces Persons installing solar collectors must...

Страница 13: ...ing surface Installers must ensure they comply with relevant local regulations in regards to inclination and orientation City Latitude City Latitude City Latitude Adelaide 35 S Canberra 35 S Melbourne...

Страница 14: ...r 17401073 brackets and joining plates Nut 16801007 4 6 Sleeve Support 36201002 Only required for some High Rise Installations 2 Collector DDSP2B 3 Collector DDSP3B 4 4 Collector Mounting Straps 12401...

Страница 15: ...ors are to be mounted to a tiled roof fasten the collector support straps supplied with the collectors using the M8 nut bolt and washers When installing on a roof above 10 metres in height the short c...

Страница 16: ...r Tile removed Place the collector s onto the roof above the lower rail If more than one collector is being installed then join them together using the compression fittings supplied Push down on the c...

Страница 17: ...above the lower rail If more than one collector is being installed join them together using the compression fittings supplied Push down on the clamping brackets to allow the locking teeth to hold the...

Страница 18: ...DDHRKIT3 MUST be used Assemble the frame as described in Installation Manual Roof Frames for Use with Rinnai Solar Hot Water Systems Fasten the mounting rails to the frame using the bolts washers and...

Страница 19: ...ON SOLAR COLLECTORS Rinnai 19 DD FP Solar Pre Heat System OIM COLLECTOR SPACING REQUIREMENTS 1050 90 2340 2190 3480 3330 150 1050 90 1960 2215 Flat Roof Frame Footprint Bank of 2 Collectors Bank of 3...

Страница 20: ...d by using the first in last out approach to ensure equal length flow and return lines for all collector arrays as shown below Alternatively balancing valves may be used on each collector array This m...

Страница 21: ...the barrel union as A B or C 2 Fasten the barrel union components together 3 Attach the collector header to the entire barrel union with component B screwing onto the threaded end of the header Tight...

Страница 22: ...ax supply pressure with ECV 550 kPa 680 kPa Max supply pressure without ECV 700 kPa 800 kPa Pressure limiting valve rating supplied by installer if required 500 kPa 500 kPa COMPONENTS SUPPLIED WITH CY...

Страница 23: ...1760 Cylinder diameter mm 610 641 Hot water outlet PTR height mm 1250 1540 Cold water inlet height mm 210 210 Solar return height mm 515 620 Weight empty kg 91 107 SOLAR RETURN TEMPERATURE SENSOR DRY...

Страница 24: ...der height mm 1700 2090 Cylinder diameter mm 600 600 Hot water outlet PTR height mm 1490 1880 Cold water inlet height mm 210 210 Solar return height mm 300 300 Weight empty kg 56 68 COLD WATER INLET P...

Страница 25: ...p Assembly 39001736 A Solar Controller 39001748 B Cold Sensor Lead 2m 31002710 C Hot Sensor Lead 20m 31002715 D Dual Pump Assembly DDDP2060N 1 B C D A Control Box Pump Assembly 39001737 A Solar Contro...

Страница 26: ...on is selected via the menu screens on the controller This function should be selected when the installation may be exposed to frost Refer to Commercial Controller Manual 15401117 for details on how t...

Страница 27: ...the gas boosters must comply with plumbing regulations SOLAR PREHEAT WITH MANIFOLD PACK MANIFOLD PACK HOT WATER SYSTEM MP2 SHOWN ANY MP SYSTEM CAN BE USED DDSC SOLAR CONTROLLER DDS CYLINDER DDS CYLIN...

Страница 28: ...CLUDED GPO REQUIRED PTR VALVE S SUITABLE FOR DD SYSTEM DEMAND DUO HOT WATER SYSTEM DD1 SHOWN ANY DD SYSTEM CAN BE USED DDSC SOLAR CONTROLLER DDS CYLINDER DDS CYLINDER DDS CYLINDER PTR VALVE PTR VALVE...

Страница 29: ...S HOT WARM WATER VALVE DDS CYLINDER PTR VALVE DUMP VALVE N C PTR VALVE PTR VALVE WARM WATER OUTLETS AS REQUIRED DDSC SOLAR CONTROLLER DEMAND DUO HOT WATER SYSTEM DD2 SHOWN ANY DD SYSTEM CAN BE USED CO...

Страница 30: ...desirable that this valve allows a small quantity of water to be discharged during the heating cycle If it discharges more than a standard bucket of water during a 24 hour period or discharges contin...

Страница 31: ...Rinnai 31 DD FP Solar Pre Heat System OIM NOTES...

Страница 32: ...000 340 Cost of a local call higher from mobile or public phones For further information visit www rinnai com au or email enquiry rinnai com au Rinnai has a Service and Spare Parts network with person...

Отзывы: