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Rinnai 

DD FP Solar Pre Heat System OIM

With the exception of solar collector flow and return pipes, water pipe sizing should be performed in accordance 

with AS/NZS 3500. 

The maximum water pressures for the various systems are listed on page 22.  Approved pressure limiting valves 

may be required if the maximum rated water supply pressures are exceeded. For gas boosted systems to achieve 

the rated flow through the outlet of the continuous flow water heater, the minimum water supply pressures must be 

supplied. The systems will operate at lower pressures but the rated flow will not be achieved.

Water chemistry and impurity limits are detailed in the separate Warranty document. Most metropolitan water 

supplies fall within these requirements. If you are unsure about water quality, contact your water authority. If sludge 

or foreign matter is present in the water supply, a suitable filter should be incorporated in the water supply to the 

storage cylinder.

HOT WATER DELIVERY TEMPERATURE

Local regulations and/or the requirements of AS/NZS 3500.4 must be considered regarding the temperature 

limitations of hot water supplied to areas used primarily for personal hygiene. The temperature of water to these 

areas is limited to 45°C for early childhood centres, primary and secondary schools and nursing homes or similar 

facilities for young, aged, sick or people with disabilities and 50°C for all other buildings. To comply with these 

requirements, a temperature limiting device, such as a thermostatic mixing or tempering valve, will be required on 

all solar hot water systems as detailed below.  

NOTE

It is the responsibility of the installer to comply with all local regulations.   Hot Water delivery 

temperature requirements  may differ from those stated above 

STORAGE CYLINDER LOCATION

The solar storage cylinders have an ingress protection rating of IPX4 making them suitable for internal or external 

installation. Rinnai ‘external’ gas boosters are suitable for external installation only.
Storage cylinders must be installed in freestanding mode on a level and stable base. For external installations, 

storage cylinders should be mounted on a concrete base at least 50mm thick or on well seasoned, evenly spread 

hardwood slats with a thickness of at least 25mm. Where property damage can occur, storage cylinders should be 

installed with an approved safe tray (overflow tray). 
Ensure the cylinder does not stand on wet surfaces.

VALVES AND FITTINGS

The following valves and fittings are supplied with your solar hot water system:

• 

A combined pressure and temperature (PTR) relief valve, capacity 10 kW. Relief valve pressure settings 

vary with models. This valve is fitted at the top of the storage cylinder.  The PTR valve is a safety device and 

it is mandatory that it is fitted by the installer on all installations.

• 

Fittings as shown in the tables on pages 14 and 25.

The following valves & fittings are to be supplied by the installer:

• 

A cold water expansion control valve (ECV). An ECV must be fitted in Western Australia and South Australia 

to the cold water supply to the storage cylinder to comply with local regulations. An ECV is recommended in 

all other geographical areas where the water supply has a tendency to cause scaling. This will reduce hot 

water discharge from the Pressure and Temperature Relief (PTR) valve which minimises wear on this valve.

• 

A stop cock, non return valve and line strainer. Combination valves incorporating two or more of these 

functions (such as ‘Trio’ valves) are suitable. These are fitted to the cold water supply to the storage cylinder 

by the installer.

• 

Cold water supply and hot water discharge pipework to and from the storage cylinder.

• 

Solar collector flow and return pipes and storage cylinder connections.

• 

An isolating valve and connection union for the gas supply to the gas booster.

• 

An approved pressure limiting valve is required if the maximum rated water supply pressure in the table on 

page 9 is exceeded. 

INSTALLATION 

Содержание Enduro SP200B

Страница 1: ...Flat Plate Commercial Solar Pre heat Systems Operation Installation Manual...

Страница 2: ...he high temperatures and pressures that may occur Failure of plastic pipe and or fittings can lead to the release of high temperature water and cause severe flooding and water damage This appliance mu...

Страница 3: ...ure 10 Installation Solar Collectors 12 Regulations and Occupation Health and Safety OH S 12 Solar Collector Specifications 12 System Orientation and Inclination 13 Pipe and Pump Sizing 13 Components...

Страница 4: ...ating components is damaged it MUST BE replaced by an authorised person in order to avoid a hazard using genuine replacement parts available from Rinnai Take care not to touch power plugs with wet han...

Страница 5: ...l water before bathing or showering yourself Supervise children whenever they are in the bathroom Make sure that the hot water tap is turned off tightly CONSIDER Installing child proof tap covers or c...

Страница 6: ...dge any foreign matter and alleviate the problem If the valve discharges at high flows especially at night it may be as a result of the water pressure exceeding the design pressure of the water heater...

Страница 7: ...onditions The system is not suitable as a pool or spa heater DRAINING AND FILLING THE WATER HEATING SYSTEM Draining or filling normally occur only during installation or servicing and must be carried...

Страница 8: ...he case of vitreous enamel lined cylinders leave a clearance of the height of one storage cylinder above the cylinder being installed so the sacrificial anode can be inspected and replaced This does n...

Страница 9: ...e for internal or external installation Rinnai external gas boosters are suitable for external installation only Storage cylinders must be installed in freestanding mode on a level and stable base For...

Страница 10: ...EVER use hemp or other sealing materials Ensure the tape does not protrude past the end of the thread which could result in it blocking the water passage from the valve 4 Connect Flow and Return Pipew...

Страница 11: ...heck for Leaks Check all connections for leakage and tighten if necessary This is especially important for all fittings in positions not easily accessed such as near the solar collectors Operate the e...

Страница 12: ...lth and Safety OH S Act which contains requirements relating to the handling of large bulky or awkward items and the prevention of falls from elevated surfaces Persons installing solar collectors must...

Страница 13: ...ing surface Installers must ensure they comply with relevant local regulations in regards to inclination and orientation City Latitude City Latitude City Latitude Adelaide 35 S Canberra 35 S Melbourne...

Страница 14: ...r 17401073 brackets and joining plates Nut 16801007 4 6 Sleeve Support 36201002 Only required for some High Rise Installations 2 Collector DDSP2B 3 Collector DDSP3B 4 4 Collector Mounting Straps 12401...

Страница 15: ...ors are to be mounted to a tiled roof fasten the collector support straps supplied with the collectors using the M8 nut bolt and washers When installing on a roof above 10 metres in height the short c...

Страница 16: ...r Tile removed Place the collector s onto the roof above the lower rail If more than one collector is being installed then join them together using the compression fittings supplied Push down on the c...

Страница 17: ...above the lower rail If more than one collector is being installed join them together using the compression fittings supplied Push down on the clamping brackets to allow the locking teeth to hold the...

Страница 18: ...DDHRKIT3 MUST be used Assemble the frame as described in Installation Manual Roof Frames for Use with Rinnai Solar Hot Water Systems Fasten the mounting rails to the frame using the bolts washers and...

Страница 19: ...ON SOLAR COLLECTORS Rinnai 19 DD FP Solar Pre Heat System OIM COLLECTOR SPACING REQUIREMENTS 1050 90 2340 2190 3480 3330 150 1050 90 1960 2215 Flat Roof Frame Footprint Bank of 2 Collectors Bank of 3...

Страница 20: ...d by using the first in last out approach to ensure equal length flow and return lines for all collector arrays as shown below Alternatively balancing valves may be used on each collector array This m...

Страница 21: ...the barrel union as A B or C 2 Fasten the barrel union components together 3 Attach the collector header to the entire barrel union with component B screwing onto the threaded end of the header Tight...

Страница 22: ...ax supply pressure with ECV 550 kPa 680 kPa Max supply pressure without ECV 700 kPa 800 kPa Pressure limiting valve rating supplied by installer if required 500 kPa 500 kPa COMPONENTS SUPPLIED WITH CY...

Страница 23: ...1760 Cylinder diameter mm 610 641 Hot water outlet PTR height mm 1250 1540 Cold water inlet height mm 210 210 Solar return height mm 515 620 Weight empty kg 91 107 SOLAR RETURN TEMPERATURE SENSOR DRY...

Страница 24: ...der height mm 1700 2090 Cylinder diameter mm 600 600 Hot water outlet PTR height mm 1490 1880 Cold water inlet height mm 210 210 Solar return height mm 300 300 Weight empty kg 56 68 COLD WATER INLET P...

Страница 25: ...p Assembly 39001736 A Solar Controller 39001748 B Cold Sensor Lead 2m 31002710 C Hot Sensor Lead 20m 31002715 D Dual Pump Assembly DDDP2060N 1 B C D A Control Box Pump Assembly 39001737 A Solar Contro...

Страница 26: ...on is selected via the menu screens on the controller This function should be selected when the installation may be exposed to frost Refer to Commercial Controller Manual 15401117 for details on how t...

Страница 27: ...the gas boosters must comply with plumbing regulations SOLAR PREHEAT WITH MANIFOLD PACK MANIFOLD PACK HOT WATER SYSTEM MP2 SHOWN ANY MP SYSTEM CAN BE USED DDSC SOLAR CONTROLLER DDS CYLINDER DDS CYLIN...

Страница 28: ...CLUDED GPO REQUIRED PTR VALVE S SUITABLE FOR DD SYSTEM DEMAND DUO HOT WATER SYSTEM DD1 SHOWN ANY DD SYSTEM CAN BE USED DDSC SOLAR CONTROLLER DDS CYLINDER DDS CYLINDER DDS CYLINDER PTR VALVE PTR VALVE...

Страница 29: ...S HOT WARM WATER VALVE DDS CYLINDER PTR VALVE DUMP VALVE N C PTR VALVE PTR VALVE WARM WATER OUTLETS AS REQUIRED DDSC SOLAR CONTROLLER DEMAND DUO HOT WATER SYSTEM DD2 SHOWN ANY DD SYSTEM CAN BE USED CO...

Страница 30: ...desirable that this valve allows a small quantity of water to be discharged during the heating cycle If it discharges more than a standard bucket of water during a 24 hour period or discharges contin...

Страница 31: ...Rinnai 31 DD FP Solar Pre Heat System OIM NOTES...

Страница 32: ...000 340 Cost of a local call higher from mobile or public phones For further information visit www rinnai com au or email enquiry rinnai com au Rinnai has a Service and Spare Parts network with person...

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