background image

Rinnai 

DD FP Solar Pre Heat System OIM

REGULATIONS AND OCCUPATION HEALTH AND SAFETY (OH&S) 

WARNING

Installation and commissioning must be performed by authorised persons.
Solar systems must be installed in accordance with these instructions and all regulatory 

requirements which exist in your area including those in relation to manual lifting, working at 

heights and on roofs. Applicable publications and regulations may include:

• 

AS/NZS 5601 Gas Installations

• 

AS/NZS 3500 National Plumbing and Drainage

• 

AS/NZS 3000 Wiring rules

• 

Building Codes of Australia (BCA)

• 

Local Occupational Health and Safety (OH&S) regulations

This appliance is not suitable for use as a domestic spa pool or swimming pool heater.
Solar collectors are heavy and bulky items and are usually positioned on the roofs of buildings. 

Australian State and Territories have a principal Occupational Health and Safety (OH&S) Act 

which contains requirements relating to the handling of large, bulky or awkward items and the 

prevention of falls from elevated surfaces. Persons installing solar collectors must be aware of 

their responsibilities and be adequately trained and qualified, in accordance with local OH&S 

requirements.

LOCATION - GENERAL INFORMATION

All system components must be in an accessible location. The storage cylinder must be accessible without the use 

of a ladder or scaffold. Sufficient clearances shall allow access to, and removal of, all serviceable parts. Ensure the 

PTR valve, pump kit, drain lines and thermostat and elements for electric systems have sufficient clearances and 

are accessible for service and removal. The information on any data plates must also be readable. In the case of 

vitreous enamel lined cylinders, leave a clearance of the height of one storage cylinder above the cylinder being 

installed so the sacrificial anode can be inspected and replaced. This does not apply to stainless steel cylinders.

Select suitable areas of roof on which to install the solar collectors as close as practicable to the cylinder. For 

tiled roofs, ensure that the area is even and without cracked or damaged tiles. Collectors should be positioned 

for optimum solar benefit. Refer to the section ‘Installation - Solar Collectors’ on page 12 for more information.

WARNING

NOT SUITABLE FOR USE IN CYCLONE AREAS.

HI RISE KITS IN CONJUNCTION WITH SPLIT SYSTEM FLAT ROOF FRAMES

For buildings higher than 10 metres additional collector mounting components must be used to secure the collector 

to the rail/frame.  See the section ‘Collector Mounting Rail Pre Assembly’ on page 15 for full details. For buildings 

higher than 10 metres using a flat roof frame, the mounting of the frame to the roof must be carried out in accordance 

with the instructions “Installation Manual - Rinnai Commercial High Rise Kit”.

WATER PIPES AND SUPPLY

WARNING

The solar hot and solar cold pipes between the solar storage tank and the solar collectors 

must be suited to the high water temperatures and pressures that may occur.  As such, plastic 

pipe must not be used. Components used to join pipes must use metallic materials to achieve 

sealing. 
Capillary silver solder is a suitable joining method. 

All hot water pipework should be insulated with sealed polyethylene foamed or equivalent insulation to optimise 

performance  and  energy  efficiency.  Such  insulation  may  also  be  mandatory  under  local  regulations.  Rinnai 

recommend insulation to achieve an R value of 0.6 K.m2/W or higher depending on location. All external pipework 

MUST

 be insulated to prevent frost damage. 

INSTALLATION

Содержание Enduro SP200B

Страница 1: ...Flat Plate Commercial Solar Pre heat Systems Operation Installation Manual...

Страница 2: ...he high temperatures and pressures that may occur Failure of plastic pipe and or fittings can lead to the release of high temperature water and cause severe flooding and water damage This appliance mu...

Страница 3: ...ure 10 Installation Solar Collectors 12 Regulations and Occupation Health and Safety OH S 12 Solar Collector Specifications 12 System Orientation and Inclination 13 Pipe and Pump Sizing 13 Components...

Страница 4: ...ating components is damaged it MUST BE replaced by an authorised person in order to avoid a hazard using genuine replacement parts available from Rinnai Take care not to touch power plugs with wet han...

Страница 5: ...l water before bathing or showering yourself Supervise children whenever they are in the bathroom Make sure that the hot water tap is turned off tightly CONSIDER Installing child proof tap covers or c...

Страница 6: ...dge any foreign matter and alleviate the problem If the valve discharges at high flows especially at night it may be as a result of the water pressure exceeding the design pressure of the water heater...

Страница 7: ...onditions The system is not suitable as a pool or spa heater DRAINING AND FILLING THE WATER HEATING SYSTEM Draining or filling normally occur only during installation or servicing and must be carried...

Страница 8: ...he case of vitreous enamel lined cylinders leave a clearance of the height of one storage cylinder above the cylinder being installed so the sacrificial anode can be inspected and replaced This does n...

Страница 9: ...e for internal or external installation Rinnai external gas boosters are suitable for external installation only Storage cylinders must be installed in freestanding mode on a level and stable base For...

Страница 10: ...EVER use hemp or other sealing materials Ensure the tape does not protrude past the end of the thread which could result in it blocking the water passage from the valve 4 Connect Flow and Return Pipew...

Страница 11: ...heck for Leaks Check all connections for leakage and tighten if necessary This is especially important for all fittings in positions not easily accessed such as near the solar collectors Operate the e...

Страница 12: ...lth and Safety OH S Act which contains requirements relating to the handling of large bulky or awkward items and the prevention of falls from elevated surfaces Persons installing solar collectors must...

Страница 13: ...ing surface Installers must ensure they comply with relevant local regulations in regards to inclination and orientation City Latitude City Latitude City Latitude Adelaide 35 S Canberra 35 S Melbourne...

Страница 14: ...r 17401073 brackets and joining plates Nut 16801007 4 6 Sleeve Support 36201002 Only required for some High Rise Installations 2 Collector DDSP2B 3 Collector DDSP3B 4 4 Collector Mounting Straps 12401...

Страница 15: ...ors are to be mounted to a tiled roof fasten the collector support straps supplied with the collectors using the M8 nut bolt and washers When installing on a roof above 10 metres in height the short c...

Страница 16: ...r Tile removed Place the collector s onto the roof above the lower rail If more than one collector is being installed then join them together using the compression fittings supplied Push down on the c...

Страница 17: ...above the lower rail If more than one collector is being installed join them together using the compression fittings supplied Push down on the clamping brackets to allow the locking teeth to hold the...

Страница 18: ...DDHRKIT3 MUST be used Assemble the frame as described in Installation Manual Roof Frames for Use with Rinnai Solar Hot Water Systems Fasten the mounting rails to the frame using the bolts washers and...

Страница 19: ...ON SOLAR COLLECTORS Rinnai 19 DD FP Solar Pre Heat System OIM COLLECTOR SPACING REQUIREMENTS 1050 90 2340 2190 3480 3330 150 1050 90 1960 2215 Flat Roof Frame Footprint Bank of 2 Collectors Bank of 3...

Страница 20: ...d by using the first in last out approach to ensure equal length flow and return lines for all collector arrays as shown below Alternatively balancing valves may be used on each collector array This m...

Страница 21: ...the barrel union as A B or C 2 Fasten the barrel union components together 3 Attach the collector header to the entire barrel union with component B screwing onto the threaded end of the header Tight...

Страница 22: ...ax supply pressure with ECV 550 kPa 680 kPa Max supply pressure without ECV 700 kPa 800 kPa Pressure limiting valve rating supplied by installer if required 500 kPa 500 kPa COMPONENTS SUPPLIED WITH CY...

Страница 23: ...1760 Cylinder diameter mm 610 641 Hot water outlet PTR height mm 1250 1540 Cold water inlet height mm 210 210 Solar return height mm 515 620 Weight empty kg 91 107 SOLAR RETURN TEMPERATURE SENSOR DRY...

Страница 24: ...der height mm 1700 2090 Cylinder diameter mm 600 600 Hot water outlet PTR height mm 1490 1880 Cold water inlet height mm 210 210 Solar return height mm 300 300 Weight empty kg 56 68 COLD WATER INLET P...

Страница 25: ...p Assembly 39001736 A Solar Controller 39001748 B Cold Sensor Lead 2m 31002710 C Hot Sensor Lead 20m 31002715 D Dual Pump Assembly DDDP2060N 1 B C D A Control Box Pump Assembly 39001737 A Solar Contro...

Страница 26: ...on is selected via the menu screens on the controller This function should be selected when the installation may be exposed to frost Refer to Commercial Controller Manual 15401117 for details on how t...

Страница 27: ...the gas boosters must comply with plumbing regulations SOLAR PREHEAT WITH MANIFOLD PACK MANIFOLD PACK HOT WATER SYSTEM MP2 SHOWN ANY MP SYSTEM CAN BE USED DDSC SOLAR CONTROLLER DDS CYLINDER DDS CYLIN...

Страница 28: ...CLUDED GPO REQUIRED PTR VALVE S SUITABLE FOR DD SYSTEM DEMAND DUO HOT WATER SYSTEM DD1 SHOWN ANY DD SYSTEM CAN BE USED DDSC SOLAR CONTROLLER DDS CYLINDER DDS CYLINDER DDS CYLINDER PTR VALVE PTR VALVE...

Страница 29: ...S HOT WARM WATER VALVE DDS CYLINDER PTR VALVE DUMP VALVE N C PTR VALVE PTR VALVE WARM WATER OUTLETS AS REQUIRED DDSC SOLAR CONTROLLER DEMAND DUO HOT WATER SYSTEM DD2 SHOWN ANY DD SYSTEM CAN BE USED CO...

Страница 30: ...desirable that this valve allows a small quantity of water to be discharged during the heating cycle If it discharges more than a standard bucket of water during a 24 hour period or discharges contin...

Страница 31: ...Rinnai 31 DD FP Solar Pre Heat System OIM NOTES...

Страница 32: ...000 340 Cost of a local call higher from mobile or public phones For further information visit www rinnai com au or email enquiry rinnai com au Rinnai has a Service and Spare Parts network with person...

Отзывы: