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23 

20158125

GB

Maintenance

9.1

Notes on safety for the maintenance

The periodic maintenance is essential for the good operation,
safety, yield and duration of the burner.
It allows you to reduce consumption and polluting emissions and
to keep the product in a reliable state over time.

Before carrying out any maintenance, cleaning or checking oper-
ations:

9.2

Maintenance programme

9.2.1

Maintenance frequency

The combustion system should be checked at least once a
year by a representative of the manufacturer or another
specialised technician.

9.2.2

Checking and cleaning

Combustion head

Open the burner and make sure that all components of the
combustion head are in good condition, not deformed by the
high temperatures, free of impurities from the surroundings
and correctly positioned.
Clean the combustion head in the fuel exit area, on the diffuser
disc.

Burner

Check for excess wear or loose screws and clean the outside of
the burner.

Fan

Check to make sure that no dust has accumulated inside the fan
or on its blades, as this condition will cause a reduction in the air
flow rate and provoke polluting combustion.

Flame sensor

Clean the flame sensor.

Electrodes

Check the correct position of electrodes 

Nozzles

It is advisable to replace nozzles every year during regular
maintenance operations.
Do not clean the nozzle openings; do not even open them.

Filters

Check the filtering baskets on line and at nozzle present in the
system. Clean or replace if necessary. 
If rust or other impurities are observed inside the pump, use a
separate pump to lift any water and other impurities that may
have deposited on the bottom of the tank.

Pump

Delivery pressure must correspond with the table on Tab. H on
page 20. 
Please check that the supply line and filters are clear.
The use of a pump vacuum gauge will assist in this. 
This measure permits the cause of the anomaly to be traced to
either the suction line or the pump.
If the problem lies in the suction line, check to make sure that the
filter is clean and that air is not entering the piping.

Hoses

Check periodically the flexible pipes conditions. They have
to be replaced at least 

every 2 years

In case of use of gas oil and bio fuel blends, it is strongly rec-
ommended to inspect 

even more frequently

 the hoses and

replace them where contamination has occurred.

Check to make sure that the hoses are still in good condi-
tion.

Fuel tank

If water or contamination is present within the fuel tank, it is es-
sential that this is removed before the equipment is to be used.
This is extremely important when gas oil containing Bio diesel is
in use. 
If in doubt about how to achieve this then please contact the fuel
or oil tank supplier.

Boiler

Clean the boiler as indicated in the appliance accompanying in-
structions in order to maintain all the original combustion charac-
teristics intact, especially the flue gas temperature and
combustion chamber pressure.

9

Maintenance

DANGER

The maintenance interventions and the calibration
of the burner must only be carried out by qualified,
authorised personnel, in accordance with the con-
tents of this manual and in compliance with the
standards and regulations of current laws.

DANGER

disconnect the electricity supply from the burner
by means of the main switch of the system;

DANGER

isolate the fuel supply.

The operator must use the required equipment
during maintenance.

WARNING

The hoses supplied with this burner set for
Kerosene use are not suitable for use with Gas oil
containing a Bio blend.
Please refer to the spare part list for the specific
hoses suitable for bio fuel use.
In case of use with gas oil containing up to 30%
Bio blend, it will be essential to use flexible oil
lines suitable for bio fuel use. 
Please contact Riello for further information. 

Содержание RDB 3.2 BT 58/70

Страница 1: ...20158125 1 10 2018 Installation use and maintenance instructions Kerosene burner One stage operation CODE MODEL 20157841 RDB 3 2 BT 58 70 GB...

Страница 2: ...Original instructions...

Страница 3: ...er equipment 10 4 5 Burner dimensions 10 5 Installation 11 5 1 Notes on safety for the installation 11 5 2 Handling 11 5 3 Preliminary checks 11 5 4 Installer Servicer notes for the use of Gas oil wit...

Страница 4: ...8 8 Combustion head setting 22 8 9 Normal operation burner start up cycle 22 9 Maintenance 23 9 1 Notes on safety for the maintenance 23 9 2 Maintenance programme 23 9 2 1 Maintenance frequency 23 9 2...

Страница 5: ...owing Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 CE Machine Directive LVD 2014 35 EU Low Voltage Directive EMC 2014 30 EU Electromagnetic Compatibility The...

Страница 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Страница 7: ...onents most likely to be subject to wear and tear use of non original components including spare parts kits accessories and optional force majeure The manufacturer furthermore declines any and every r...

Страница 8: ...ilter of 60 Microns protecting the burner from con tamination If an existing oil storage tank is to be used then in addition to the materials checks as detailed above it will be essential that the tan...

Страница 9: ...burner components is not allowed apart from the parts requiring maintenance Only those parts envisaged by the manufacturer can be replaced 3 2 Safety warnings The dimension of the boiler s combustion...

Страница 10: ...nel must not carry out on their own initiative opera tions or interventions that are not within their province Personnel must inform their superiors of every problem or dangerous situation that may ar...

Страница 11: ...w 7 Pressure gauge port 8 Pump 9 Flange 10 Air damper adjustment screw 4 Technical description of the burner Designation Voltage Code RDB 3 2 BT 58 70 1 230V 50Hz 20157841 Model RDB 3 2 BT 58 70 Deliv...

Страница 12: ...Tab C Tab D WARNING The hoses supplied with this burner set for Kerosene use are not suitable for use with Gas oil containing a Bio blend Please refer to the spare part list for the specific hoses sui...

Страница 13: ...e WARNING The handling operations for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness...

Страница 14: ...at the tank and a secondary 60 micron filter are used to protect the burner pump and nozzle from con tamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel use...

Страница 15: ...ry the insulating gasket holes 5 see Fig 7 Fix the flange 1 Fig 8 to the boiler door 4 using screws 2 and if necessary the nuts 3 interposing the insulating gas ket 5 Prepare a suitable lifting system...

Страница 16: ...Make sure the air intake tube s inlet is positioned so that it is not likely to be obstructed by foreign matter and where nec essary use suitable screens The inside diameter of the hose must be at lea...

Страница 17: ...ated fuel is returned to the tank If this cannot be avoided make sure that the return pipe is normally below the surface of the fuel level within the storage tank See Fig 14 WARNING The suction plug 1...

Страница 18: ...length of the suction line I D internal diameter of the oil pipes NOTE The Tab E and Tab F show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Страница 19: ...L max length of the suction line I D internal diameter of the oil pipes NOTE The Tab G shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the d...

Страница 20: ...sary to apply in series with L N a timer switch that turns off the burner at least once every twenty four hours Refer to the wiring diagrams The electrical safety of the device is obtained only when i...

Страница 21: ...ase over follow the diagram shown carefully and carry out a good earth connection The electrical wiring carried out by the installer must be in compliance with the rules in force in the country The se...

Страница 22: ...ualified personnel as indicated in this manual and in compliance with the standards and regula tions of the laws in force WARNING Check the correct working of the adjustment com mand and safety device...

Страница 23: ...n chamber with zero depression This regulation is purely indicative Each installation however has its own unpredictable working conditions actual nozzle output positive or negative pressure in the com...

Страница 24: ...lame to the air diffuser disc improves Setting advisable for ignitions at low temperatures Turn in an anticlockwise direction in order to reduce the volume of air entering the combustion chamber and t...

Страница 25: ...f a pump vacuum gauge will assist in this This measure permits the cause of the anomaly to be traced to either the suction line or the pump If the problem lies in the suction line check to make sure t...

Страница 26: ...nents The safety components must be replaced at the end of their life cycle indicated in Tab I The specified life cycles do not refer to the warranty terms indicated in the delivery or payment conditi...

Страница 27: ...heck that safety thermostat limit is not lock out The flame sensor sees false light Eliminate the light The connections in the control box are wrongly inserted Check and connect completely all the plu...

Страница 28: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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