Eclipse Furnnox 210 Series Installation Manual Download | Manualshive

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Furnnox

Burner

210 Installation Guide

2/14/2011

Version 1

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Summary of Contents for Furnnox 210 Series

Page 1: ...Furnnox Burner 210 Installation Guide 2 14 2011 Version 1...

Page 2: ...nd Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection w...

Page 3: ...Position of Components 6 Approval of Components 6 Electrical Supply 7 Prepare the Burner 7 Combustion Block Installation 8 Checklist After Installation 10 Refractory Block Curing Schedule 10 4 Adjust...

Page 4: ...his manual has been written for personnel already familiar with all aspects of a gas burner and it s add on components also referred to as the burner package These aspects are Installation Use Mainten...

Page 5: ...s boards or gaskets Despite these efforts dust created by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer...

Page 6: ...osen Furnnox burners are applied on furnaces using multiple burners and multiple control zones for which electronic gas air ratio control systems are used Due to the variety of these control systems t...

Page 7: ...of air Presence of damaging corrosive gases in the air Prevent direct exposure to water Electrical Supply The burner should be controlled via a sequence programmer approved according to the local sta...

Page 8: ...er For detailed information on how to install and connect a UV scanner refer to scanner information guide Installing the Spark Plug Install the spark plug into the opening in the rear cover NOTE Do no...

Page 9: ...actory combustor length with two layers of continuous strip of blanket insulation Compress and secure the blanket insulation to the refractory combustor using a suitable non metallic tape Compression...

Page 10: ...fter Installation To verify the system was properly installed perform the following checks 1 Make sure that there are no leaks in the gas lines and the air lines 2 Make sure all the components of the...

Page 11: ...manufacturer to determine the pressure drop across the orifice necessary for high fire air flow NOTE If using single diaphragm ratio regulator control set air flow to 35 excess air to account for tem...

Page 12: ...ontrol valve to low fire 2 Make sure the combustion air blower is running 3 Set the manual gas butterfly valve at each burner to 50 open Figure 4 3 Adjusting Ratio Regulator Screw 4 Adjust the ratio r...

Page 13: ...easure the gas pressure at the first burner 4 Adjust the ratio regulator until the gas flow is on the target value NOTE It is very difficult to measure the very low pressures experienced at low fire a...

Page 14: ...h the ignition plug or the ignition wire when the ignition is on You will get a shock Stop Procedure 1 Close the following valves The manual gas cock for each burner or zone The manual gas cock at the...

Page 15: ...tion cable and connectors Inspect impulse piping for leaks Make sure that the following components are not damaged or distorted the spark plugs the flame sensors if applicable remove and clean all the...

Page 16: ...ring control system purge timer interlocks and limit switches Start up sequence runs but burner does not light No ignition There is no power to the ignition transformer Restore power to the ignition t...

Page 17: ...goes off when it cycles to high fire Insufficient air flame too rich Check start up settings Check air filter clean or replace if required The burner is erratic and does not respond to adjustment Fla...

Page 18: ...er mm inch in 3 94 x 10 2 MJ Nm Btu ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From...

Page 19: ...ine is connected between the top of the ratio regulator and the burner body 742 Main Gas Shut Off Valve Train Eclipse strongly endorses NFPA as a minimum 790 791 Pilot Gas Valve Train Eclipse strongly...

Page 20: ...A manual reset version requires pushing a button to transfer the contacts when the pressure set point is satisfied 840 Pressure Gauge A device to indicate pressure 940 Check Valve A check valve permi...

Page 21: ...iii Notes...

Page 22: ...Installation Guide 210 2 14 2011...

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