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LevelTow Compressor System

Congratulations - your new LevelTow Compressor System is a quality product, that when used in conjunction with the
LevelTow helper Air Springs, is capable of improving the handling and comfort of your vehicle. As with all products, proper

through the instructions to identify the components and learn where and how they are used. It is a good idea to start by
comparing the parts in your kit with the parts list below.

Components:

Part

QTY

Compressor

Unit 31920012

Smart

Sensor

Height

Sensor

70010596

Compressor

Mounting

Bracket

90002440

Smart

Sensor

Mounting

Bracket

70010596

Sensor

Linkage

31980001

Linkage

Axle

Bracket

70011429

Control

Panel

Bracket

70011439

Airline

Adapter

(mounted

compressor)

70011436

Airline Cartridge Fitting (mounted in compressor)

31954500

Main

Activation

Switch

35970000

Manual

Control

Switch

70011413

Main

Wire

Harness

31900051

Axle

Bracket

Clamp

99000005

1/4”

TEE

Fitting

31954400

1/4” Fitting for airsprings Straight / 90 Degree

31954000 / 31954201

Heat Shrink tubing for Sensor linkage

90002030

amp

fuse

90001922

Fuse

Holder

90001924

10-12 Butt Connector for Fuse Holder

90001913

Ring

Terminal

for

Main

Power

Hookup

90001916

Hardware:

#10 x 5/8” Phillips pan head - sensor to bracket

99104002

1/4”-14 x 1” Self Drilling Screw- Sensor and Compressor to Frame

99254001

Содержание LevelTow 81234006

Страница 1: ...ts and learn where and how they are used It is a good idea to start by comparing the parts in your kit with the parts list below Components Part QTY Hardware WARNING R QRW LQÀDWH WKLV DVVHPEO ZKHQ LW LV XQUHVWULFWHG 7KH DVVHPEO PXVW EH UHVWULFWHG E WKH VXVSHQVLRQ RU RWKHU DGHTXDWH VWUXFWXUH R QRW LQÀDWH EH RQG 3 6 PSURSHU XVH RU RYHU LQÀDWLRQ PD FDXVH SURSHUW GDPDJH RU VHYHUH SHUVRQDO LQMXU 812340...

Страница 2: ... are of the left or driver s side of the vehicle Reverse any orientations when assembling and installing the right or passenger side of the vehicle 3 4 STAR WASHER PUSH TO CONNECT ELBOW FITTING 3 4 16 NUT AIR SPRING COMBO STUD BUTTON ...

Страница 3: ...SSEMBLY TO THE VEHICLE Position the lower bracket and air spring assembly from STEP 2 on the axle as shown in Figure A Put the large threaded stud though the large hole on the upper bracket and the locating pin of the air spring in the small hole on the upper bracket as shown in Figure A Make sure the aliment pin is in the locating hole before fasting air spring to the upper bracket Fasten the air...

Страница 4: ... Mounting Bracket 70010596 1 Sensor Linkage 31980001 1 Linkage Axle Bracket 70011429 1 Control Panel Bracket 70011439 1 Airline Adapter mounted to compressor 70011436 1 Airline Cartridge Fitting mounted in compressor 31954500 1 Main Activation Switch 35970000 1 Manual Control Switch 70011413 1 Main Wire Harness 31900051 1 Axle Bracket Clamp 99000005 1 1 4 TEE Fitting 31954400 1 1 4 Fitting for air...

Страница 5: ...way of the Air springs vehicle at ride height measure the lip of the fender to the ground at the center of the wheel and write it down Measurement_________________ This measurement will be used as a refer ence once you have the compressor system installed 2 Unpack the wiring for the LevelTow sys tem and lay it out This will give you an idea to where you can mount the components without having to m...

Страница 6: ...diagram shows the position the com pressor goes onto the plate 4 With the nuts secured the compressor will will pull down against the mounting plate 5 The compressor needs to be mounted on the frame rail with the opening up The rubber shield will protect it from road debris Attach the compressor bracket to the frame with 4 self drilling screws supplied in the kit NOTE Before drilling any hole be s...

Страница 7: ...xle mount should be mounted on the axle so that the linkage will line up from the axle mount to the sensor Keep this in mind when establishing the sen sor location 8 The next step will be to mount the sen sor The Smart Sensor needs to be centered in its travel at the trucks ride height to oper ate properly This can be done by cutting the loosening the 4 sensor mounting screws and twisting it in th...

Страница 8: ...ough the axle bracket Loosen the clamp until it will open up and then slide it through the bracket The whole assembly can then be put on the axle tube Reinsert the end of the clamp back into the adjuster and tighten the clamp until the bracket is tight on the axle tube 11 With the sensor and the axle bracket mounted it is time to connect the 2 with the supplied linkage The linkage is a universal l...

Страница 9: ...in a convenient location Install the Power Button and Manu al Control Rocker into the panel The Power Button gets installed into the round hole The nut that is on the button is used to attach the button in the panel The Rocker Switch goes into the hole with the notch in it Align the tab on the switch with the slot and push the switch into the hole until it snaps in place The rocker will only go in...

Страница 10: ...hese wires can be attached at the same point Red Wire This wire needs to go straight to the Battery with the fuse holder installed within 18 of the Battery Yellow Wire This wire needs to go to a switched 12 volt power source This wire should only have power when the key is on Black Wires These wires go to a chassis ground They can go to one of the screws attaching the compressor to the frame Relay...

Страница 11: ...t you need Page 11 AIR LINE AIR SPRINGS COMPRESSOR AIR LINE T FITTING 15 Start at the Airspring fur thest from the compressor Trim the airline so that the cut is clean and as square as possible the airspring to the compressor keeping it away the exhaust pipe and sharp edges If it is neces sary to run the line over a sharp edge use a supplied thermal sleeve over the airline to protect it The sleeve...

Страница 12: ...unplug the harness from the sensor Using a small screwdriver pop the purple retainer out of the plug by prying up on each end of it After removing the retainer if you look into the end of the plug you will see a tang holding each wire terminal Simply pry it down just enough to release the terminals of the blue and green wires Swap the blue and green wire postion and reinstall the wires into the pl...

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