background image

Series GR/F

 

Page 

9

 

 
 

9550-025-en 

Revision  14 

TM 10477

 

Edition     05/2022 

Operation 

7.1  Initial commissioning 

Normally,  the  valves  have  been  tested  for  leaks  with 
air  or  water.  Prior  to  initial  operation  check  cover 
screws. For tightening torques, see 

Section 1.2

 

Unless  otherwise  agreed  there  could  be 
residual amounts of water in the flow section 
of  the  valve.  This  could  result  in  a  possible 
reaction with the medium. 

To  prevent  leaks,  all  connection  screws  should  be 
retightened  after  the  initial  loading  of  the  valve  with 
operating pressure and operating temperature. 
For tightening torques, see 

Section 1.2

 
 

7.2  Improper operation and their  

consequences 

  Crystallisation  may  result  in  damage  to  the  seat 

rings  or  ball/stem  unit.  In  extreme  cases  this  may 
cause blocking. 

  Increased  wear  occurs  in  operation  with  solids 

contents. 

  Operation  during  cavitation  leads  to  increased 

wear. 

  Non-observance  of  the  pressure-temperature 

diagram can lead to damage.  

 
 

7.3  Shutdown  

  The  local  regulations  are  to  be  observed  when 

dismantling the valve. 

 

Prior  to  undoing  the  flange  connection 
ensure,  that  the  plant  is  depressurised  and 
emptied. 

  Prior to starting any repair work, the valve is to be 

thoroughly cleaned. Medium residue may be in the 
valve  even  if  it  has  been  properly  drained  and 
flushed.  

  After  dismantling,  immediately  protect  the  valve 

flanges  against  mechanical  damage  by  using 
flange caps. See also 

Section 6.1

 
 
 
 
 
 
 
 

Malfunctions 

  Flange connection ball valve/pipe is leaking 

Retighten  the  flange  screws  to a  tightening  torque 
according  to 

Section  1.2

.  If  this  does  not  remedy 

the  leak,  the  recommended  torques  may  be  ex-
ceeded by 10%.  

If it still proves impossible to stop the leak, then the 
lining is damaged. Dismount valve and repair.  

 

  Flange  connection  main  body/body  end  piece  is 

leaking 
Retighten  body  screws.  See  paragraph  "Flange 
connection ball valve/pipe is leaking". 

 

  Valve does not close tight  

Are  there  solids  between  the  sealing  surface  and 
the plug? 

Is the sealing surface damaged? 

Is the plug damaged? 

 

 

Содержание GR/F Series

Страница 1: ...e strictly observed before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik Gm...

Страница 2: ...ions 9 9 Maintenance 10 9 1 Dismantling 10 9 1 1 Replacing plug 10 9 1 2 Replacing seat 10 9 2 Assembly 10 10 Drawing 10 10 1 Legend 10 10 2 Sectional drawing 11 10 4 Dimensional drawing 12 Relevant d...

Страница 3: ...e with CE marking No CE marking is permissible for the sizes 15 20 and 25 the name plate therefore has no CE marking Body identification The following are visible on the body according to DIN EN 19 an...

Страница 4: ...r seats Nominal size Article No mm inch 15 20 9568 96 1011 25 1 9568 96 1001 40 1 9568 96 1002 50 65 2 9568 96 1003 80 3 9568 96 1004 100 4 9568 96 1005 Fig 1 1 4 Pressure temperature diagram 2014 68...

Страница 5: ...ining items of equipment in accordance with the German Pressure Equipment Directive DGRL for the passage of fluids in the direction of the flow arrow provided on the body and for blocking the passage...

Страница 6: ...the valve must be completely filled with medium at all times or else a potentially explosive atmosphere must be excluded by superimposing a layer of inert gas b Discharges outside the valve At the poi...

Страница 7: ...ored in a dry vibration free and well ventilated room at as constant a temperature as possible Protect elastomers against UV light In general a storage period of 10 years should not be exceeded 5 2 Re...

Страница 8: ...ection of flow must be observed when installing the valve It is indicated by a direction arrow on the valve body The closing operation is already initiated by the gravity of the closing element when t...

Страница 9: ...e pressure temperature diagram can lead to damage 7 3 Shutdown The local regulations are to be observed when dismantling the valve Prior to undoing the flange connection ensure that the plant is depre...

Страница 10: ...equired for assembling and dismantling the seat 205 The article numbers for the individual nominal sizes are listed in Section 1 3 The new seat is to be carefully protected prior to assembly The seali...

Страница 11: ...Series GR F Page 11 9550 025 en Revision 14 TM 10477 Edition 05 2022 10 2 Sectional drawing...

Страница 12: ...r flanges drilled to ASME B16 5 Class 150 DN 15 20 25 40 50 65 80 100 L 130 160 200 230 290 310 350 H 112 156 197 205 205 313 327 dimensions in mm Face to face to ANSI ISA 78 08 01 class 150 flanges t...

Страница 13: ......

Страница 14: ......

Страница 15: ......

Страница 16: ...ce GmbH Voraussetzung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the eakage rate La 5 10 4 mgls m according to c ause 5 2 6...

Страница 17: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 18: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 19: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 20: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

Отзывы: