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5.  Upon initial installation, there are several items that 

must  be  defined  and  programmed  depending  on 

the  configuration  and  accessories  intended  to  be 

controlled by the heater control.  These include: (1) 

3-way  valve  control  (Yes  or  No),  (2)  Pump  control 

(Yes or No and then what type of control – 4-speed 

control  or  variable-speed  control),  (3)  Auxiliary 

control  (Yes  or  No  and  then  what  type  –  External 

Heat, Auxiliary Output or Remote Output).

6.  Once  these  choices  are  made,  then  additional 

information  relating  to  the  establishing  of  pump 

periods,  pumps  speed  during  each  period  and 

Return/Suction  Valve  positions  during  each  period 

must be determined and set in the control.

7.  The  options  for  the  control  can  be  very  simple  or 

quite complicated, depending upon the needs of the 

installation.

8.  Once programming is completed, the control is ready 

for operation.

9.  The  user  may  select  “ON”  for  several  operating 

modes  depending  on  the  unit  type.    Each  mode 

is  selected  by  pressing  the  MENU  button  to  cycle 

between  the  modes.    Each  press  of  the  MENU 

button selects the next mode. There is no automatic 

increment  from  continually  pressing  the  MENU 

button.    In  fact,  continually  pressing  the  MENU 

button (for 3+ seconds) will move the user into the 

USER Menu.

10. Mode Selection:

•  For  HEAT  ONLY  and  POWER  DEFROST 

models, the mode selections are OFF – POOL 

HEAT – SPA – TIMED SPA.

•  For  HEAT/COOL  models,  the  mode  selections 

are OFF – POOL COOL – POOL HEAT – POOL 

AUTO – SPA – TIMED SPA.

11.  REMOTE Mode is accessed by pressing and holding 

the  UP  and  DOWN  buttons  simultaneously  for  3 

seconds.    When  exiting  the  REMOTE  mode,  the 

control always selects the OFF Mode.

12. If the UP, DOWN or MENU buttons are pressed while 

in REMOTE mode, the display will read “Exit Remote 

Mode  to  Adjust  Temp”.  Mode  and  temperature 

setpoints are not changed.

13. Press  and  hold  the  UP  and  DOWN  buttons  for  3 

seconds to exit REMOTE Mode.

14. When operating, the unit will continue to operate until 

the water temperature is 0.5°F (0.3°C) above/below 

setpoint (below for cooling), until a defrost condition 

is needed or the unit is manually turned off.

15. The unit will remain in standby waiting for the next 

demand.

High Pressure Switch Lockout

If the high pressure switch opens, the control de-energizes 

the compressor output and the fan continues to run for 15 

minutes after the HPS opened and the display will show 

“Hi Press Trip”. If the high pressure switch trips 7 times 

in a single cycle, the display will show “Hi Press Lockout” 

and the unit will be locked out of operation for 4 hours. The 

unit  will  automatically  reset  after  4  hours  or  the  lockout 

can be manually reset by pressing the MENU button or 

cycling the power.  The high pressure switch must close 

for 3 seconds for the control to recognize it as closed.

Low Pressure Switch Lockout

The control ignores an open low pressure switch for the 

first 30 seconds after the compressor is energized.  If the 

low pressure switch opens for 3+ seconds any time after 

this  30  second  period,  the  compressor  will  shut  down 

and  “Lo  Press Trip”  will  show  on  the  display.  If  the  low 

pressure switch trips 6 times in a single cycle, the display 

will show “Lo Press Lockout” and the unit will be locked 

out of operation for 4 hours.  The unit will automatically 

reset after 4 hours or the lockout can be manually reset by 

cycling the power.  The low pressure switch must close for 

3 seconds for the control to recognize it as closed.

Water Pressure Switch

The control monitors the water pressure switch (or flow 

switch - if so equipped).  If the pump has run for 3+ seconds, 

there is a demand for compressor and the water pressure 

switch  is  open,  the  control  will  prevent  the  compressor 

from running and show “Water PS Open” on the display. 

The water pressure switch is checked to ensure that it is 

open BEFORE allowing the 3-way valves to switch. This 

ensures that the pump is OFF before trying to change the 

3-way valve positions.

Sequence of Operation

1.  Upon initial application of power, the heater control 

briefly sets all segments on the LCD at power-up.

2.  The  control  displays  the  current  software  revision 

and the model type configuration on the LCD for 2 

seconds and then resumes the user selected mode 

it was in before power was interrupted.

3.  Setpoints  are  read  from  non-volatile  memory.    If 

the  checksum  of  the  setpoints  indicates  corrupted 

values,  “EEPROM  Fault”  is  displayed  on  the  LCD 

and operation is inhibited until setpoints are manually 

set.

4.  If  unit  type  has  not  been  set  (like  during  the 

replacement  of  the  heater  control),  the  control 

prompts the user to set the model type before any 

device operation is enabled.

Содержание Raypak 2450

Страница 1: ...r fire NOTE The instructions in this manual are for the use of qualified individuals specially trained and experienced in the installation and maintenance of this type of equipment and related system...

Страница 2: ...2 Revision 1 reflects the following changes Formatting updated throughout Introduction text revised on page 5 Illustrated Parts list added on page 48...

Страница 3: ...eration 32 3 Way Valve Control 32 Battery Back up 32 High Water Temperature Limit 32 High Pressure Switch Lockout 33 Low Pressure Switch Lockout 33 Water Pressure Switch 33 Sequence of Operation 33 14...

Страница 4: ...ed 104 F 40 C A temperature of 100 F 38 C is considered safe for a healthy adult Special caution is suggested for young children 2 Drinking of alcoholic beverages before or during spa or hot tub use c...

Страница 5: ...kly Register Your Unit While your unit is being installed by your professional and licensed installer of choice Please Take This Opportunity to Quickly Register Your Unit With the necessary informatio...

Страница 6: ...least 3 ft by 3 ft 0 9m x 0 9m slightly larger if hurricane tie down brackets are installed See Figure 4 through Figure 6 for more details CAUTION The unit s supporting base must be high enough to kee...

Страница 7: ...age 35 for proper procedures If the heater is located below the water line of the pool the Water Pressure Switch WPS or Water Flow Switch WFS might need to be adjusted or an external WFS might be need...

Страница 8: ...ING TO ANY ADJACENT ANCHOR NOTE CHECK I O MANUAL FOR MINIMUM PAD DIMENSIONS AND SCREW LENGTH U O N N T S MECHANICAL UNIT FRONT ISOMETRIC N T S MECHANICAL UNIT BACK ISOMETRIC A B D CONCRETE SLAB BY OTH...

Страница 9: ...ATICAL PURPOSES ONLY CONTROL COVER 18 GA ASTM A653 PAINTED DIM 1 DIM 2 DIM 4 DIM 3 CLIP A CLIP B CLIP D CLIP C CONTROL BOX CLIP OFFSET DIMENSION SHALL BE TAKEN FROM THIS SIDE ONLY N T S TIE DOWN CLIP...

Страница 10: ...18 GA ASTM A653 PAINTED CONTROL COVER N T S ELEVATION TIE DOWN CLIPS B D A C 3000 PSI MIN CONCRETE BY OTHERS TYP ANCHOR PER SCHEDULE LOUVER PANEL TYP UNIT BASE PAN UNIT BASE PAN UNIT BASE PAN INTERNA...

Страница 11: ...k with external control systems heat on demand options and other external time clock overrides Refer to the external control system s instructions and page 30 of this manual for installation informati...

Страница 12: ...a safe place for re installation when needed to restart the system 7 PRESSURE DROP For system pressure drop information see Table B Flow GPM LPM Pressure Drop PSI 2450 3450 4450 5450 6450 6450HC 8450...

Страница 13: ...d in these instructions for simplicity button to cycle between the modes Each press of the MENU button selects the next mode There is no automatic increment from continually pressing the MENU button I...

Страница 14: ...buttons have been released for 2 seconds REMOTE Mode is accessed by pressing and holding the UP and DOWN buttons simultaneously for 3 seconds When exiting the REMOTE mode the control always selects t...

Страница 15: ...ed pumps this denotes the PWM signal to be provided to the pump for pump operation Return Valve 1 Pool Spa Pool User Select the position of a 3 way valve located between the heater and the Pool Spa fo...

Страница 16: ...Spa Pool User Select the position of a 3 way valve located between the heater and the Pool Spa for this scheduled pump period Suction Valve 3 PoolSpa Pool User Select the position of the 3 way valve...

Страница 17: ...on of a 3 way valve located between the heater and the Pool Spa for this scheduled pump period Suction Valve 1 Pool Spa Pool Installer Select the position of the 3 way valve located between the Pool S...

Страница 18: ...Variable Enabled Installer On 4 speed pumps this denotes the selected pump output which connects to the pump for the selected speed for this pump period On variable speed pumps this denotes the PWM s...

Страница 19: ...It is displayed whenever EXV is enabled Water Temp View Only degrees F or C Installer Service Displays the water temperature sensor value used for temperature operation Installer Menu Yes or No No Se...

Страница 20: ...he factory Will need to be set by Installer during any replacement of the control board EXV Disabled Type 1 Type 2 Installer Service Sub menu Set at the factory on new units Select Disabled if unit eq...

Страница 21: ...tion of the 3 way valve located between the Pool Spa and the Pump for this scheduled pump period Pump On Time 2 12 00A 11 59P Installer Select ON time for Pump Period 2 to take effect Pump Off Time 2...

Страница 22: ...Variable Enabled Installer On 4 speed pumps this denotes the selected pump output which connects to the pump for the selected speed for this pump period On variable speed pumps this denotes the PWM s...

Страница 23: ...ed Water Temp View Only degrees F or C Installer Service Displays the water temperature sensor value used for temperature operation Installer Menu Yes or No No Select YES and press the MENU button to...

Страница 24: ...nit if a specific outside temperature is measured Off allows operation at any ambient temperature Set Model Type HEAT ONLY POWER DEFROST HEAT COOL HEAT COOL Installer Service Sub menu Set at the facto...

Страница 25: ...d the Pool Spa for this scheduled pump period Suction Valve 1 Pool Spa Pool Installer Select the position of the 3 way valve located between the Pool Spa and the Pump for this scheduled pump period Pu...

Страница 26: ...Variable Enabled Installer On 4 speed pumps this denotes the selected pump output which connects to the pump for the selected speed for this pump period On variable speed pumps this denotes the PWM s...

Страница 27: ...Water Temp View Only degrees F or C Installer Service Displays the water temperature sensor value used for temperature operation Installer Menu Yes or No No Select YES and press the MENU button to gai...

Страница 28: ...Service Sub menu The installer can program the control to Lock out operation of the unit if a specific outside temperature is measured Off allows operation at any ambient temperature Set Model Type HE...

Страница 29: ...tpoint as selected in the Operating mode The heat demand begins when the water temperature is 0 5 F 0 3 C or more colder or 0 5 F 0 3 C or more hotter in cooling mode than the setpoint 13 ADDITIONAL F...

Страница 30: ...spa water effectively on its own or when the target temperature will require a larger amount of BTUs than what the Heat Pump Pool Heater can provide on its own during a given time and or outside condi...

Страница 31: ...maximum duration of 6 hours in 15 minute increments 3 The timer will start to count down from the selected period of time and the unit will operate to heat the spa water based on the previously select...

Страница 32: ...u to operate 3 way valves whether or not the heat pump control will actually control the pump or not The control is equipped to operate system 3 way valves The control will set the 3 way valves to the...

Страница 33: ...opens the control de energizes the compressor output and the fan continues to run for 15 minutes after the HPS opened and the display will show Hi Press Trip If the high pressure switch trips 7 times...

Страница 34: ...ew minutes the discharge air temperature should be 8 10 F 4 4 5 5 C cooler than the air entering the unit When the unit has been operating in the cooling mode for a few minutes the discharge air tempe...

Страница 35: ...ossible in some areas to prevent unit freeze damage by operating the pump continuously during freezing weather However this results in significantly higher pump operating costs Further if a sustained...

Страница 36: ...to 10 F 5 5 C per night compared to 4 F 2 2 C or fewer when a blanket is used Without a blanket the total heat gained during the day can be lost overnight Are rapid heat losses occurring in some other...

Страница 37: ...ification that the compressor is under a 3 minute delay before turning On This can be bypassed by pressing the UP and DOWN buttons simultaneously Nothing wrong just notification as to why the unit is...

Страница 38: ...nsformer Replace correct as necessary Hi Water Temp Water temperature sensor reads at or above 108 F 42 C Compressor is prevented from operating Temperature measured on water sensor must be below 103F...

Страница 39: ...Press the MENU button to access the additional Service information Continue to press the MENU button until Set Factory Defaults appears on the display Press and hold the UP and DOWN button for 5 secon...

Страница 40: ...p until the bottom slides into place against the cabinet and the panel where the Inlet Outlet water connections are secured ACAUTION Ensure that the fan motor wires are routed into the slot at the top...

Страница 41: ...OR SPA Figure 13 Plumbing Schematic No External Bypass Plumb the heater AFTER the filter and before any chlorinators NOTE Models 2450 4450 For systems with pumps less than 1 1 2 HP under 40 GPM 151 L...

Страница 42: ...he filter and before any chlorinators NOTE Models 2450 4450 For systems with pumps of 1 1 2 HP or greater over 40 GPM 151 LPM Models 5450 8450 For systems with pumps of 2 HP or greater over 80 GPM 303...

Страница 43: ...43 Figure 15 Piping for Heat Pump Pool Heater and Gas Pool Heater...

Страница 44: ...PM 1 1 2 1 1 2 20 GPM 1 1 2 2 30 1 1 2 1 1 2 30 1 1 2 2 1 2 30 1 1 2 3 40 1 1 2 2 40 1 1 2 3 Sizing based on10 ft sec flow rates MINIMUM PIPE SIZES 2 UNITS 3 4 UNITS 5 6 UNITS 5450 8450 BRANCH MAIN BR...

Страница 45: ...45 24 WIRING DIAGRAM 208V 230V SINGLE PHASE DIGITAL MODELS NC NO COM L1 L2 L2 BK TO TRANSFORMER R BK L2 L1 INSERT A VOLTAGE MONITOR W BL BK O R...

Страница 46: ...L models only The control will use this value as the Heating setpoint and the Cooling Setpoint will be the SETPOINT COOLING DEADBAND established in the INSTALLER menu 3 Press and hold the UP and DOWN...

Страница 47: ...ed for thermostat decisions is the average of the 2 thermistors 10KOhm sensors are used for the Ambient Air Temperature sensor the Coil Temperature sensor and Aux Heat Temperature sensor field supplie...

Страница 48: ...27 ILLUSTRATED PARTS LIST 2 F 7 S 1 F 3 F 6 S 4 S 5 S 3 S 2 S 1 S 2 H 3 M 2 M I M 4 M 4 C 7 J 6 J 8 J 2 J 4 J 6 C 9 S 1 J 5 J 3 J 3 S 2 S 1 H 4 H 5 S 4 S 2 C 8 S 3 H 3 C 5 C 7 C 5 S 1 C MODELS 2450 44...

Страница 49: ...299 H000299 2 J Transformer H000331 H000331 H000331 3 J Water Pressure Switch H000025 H000025 H000025 4 J Contractor H000320 H000320 H000320 5 J Capacitor H000380 H000381 H000381 6 J Control Board Dig...

Страница 50: ...50 1 J 5 J 3 J 6 C 4 J 2 J 9 J 9 S 1 M 6 J 4 C 3 M 4 M 7 J 2 M 5 S 4 S 1 F 7 S 2 F 1 H 3 F 1 C 8 H 2 H 6 S 5 S 7 H 4 H 3 H 5 C 5 H 6 H 3 C 2 C 8 S 3 S 7 C 2 S 2 S 1 S 4 S 3 S 5 S 6 J MODELS 5450 8450...

Страница 51: ...1 H000371 H000371 J CONTROL BOX 1 J Fan Relay DPST H000299 H000299 H000299 2 J Transformer H000331 H000331 H000331 3 J Water Pressure Switch H000025 H000025 H000025 4 J Contactor 1 PH H000043 H000043...

Страница 52: ...52 NOTES...

Страница 53: ...53 NOTES...

Страница 54: ...Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 5468 ISO 9001 REGISTERED QUALITY MANAGEMENT SYSTEM www raypak com...

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